I recently purchased a cast iron corn stick pan that appears to have been spray varnished. How can I remove this varnish to use this cast iron pan safely?
Cast iron cookware restoration
cast-iron
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Lodge claims their pans are pre-seasoned. It's a great company, but don't believe that pre-seasoned malarcky. Yes, they do treat the surface with oil, but not nearly enough. No worries though, you really only need a good seasoning layer on the bottom, cooking surface.
Scour the cooking surface of the pan thoroughly, then add a film of oil to the bottom of the pan and heat it on a burner. Move it around frequently to minimize hot spots. Let it get to smoking, allow to cool enough to touch, wipe it out, and then a add a bit more oil and smear it with a paper towel. Repeat 3 or 4 more times. Ignore the walls and handle of the pan for now, just thoroughly re-season the whole thing when you have access to an oven.
Opinions vary as to the best oil to use. My personal favorite is lard, flax seed is often highly recommended.
Read this question and answers for more info: What's the best way to season a cast iron skillet?
Congrats on your new pan. Cast iron is lovely, I have a set of skillets that belonged to my grandmother, my mother and now me. Cast iron takes some "getting to know" but once you know your pan you'll love it. BTW, except for the first time scouring, ideally your pan should never see soap or detergent. There is a lot of good info here about cast iron, just use the search engine to learn more.
EDIT: One more thing. All new cast iron pans are treated in some way before they are sold to prevent rust. In the case of Lodge, that treatment is a light seasoning with food grade oil. There is nothing that needs to be removed before first use. In fact the seasoning step I recommend here in not technically necessary, it just gets you to that black, old, almost-as-slick-as-teflon surface faster than repeated use alone. I only recommend scouring the cooking surface before you season the first time to give the factory surface a tiny bit of "roughening up", giving your first seasoning layer a bit of something to grip on to. So don't scour the whole pan, just the cooking surface. By the time you have access to an oven, the factory surface on the rest of the pan will already have developed some patina just from use, so you don't need to scour to season the rest of the pan, just oil the whole pan.
Some cast iron pans from other companies are not preseasoned, they're coated with wax or some other thing you don't want in your food See: Do all new cast iron pans and skillets have a protective coating on them, which must be removed? Those pans have to be scoured all over before first use. Ideally, then they would be seasoned in an oven before first use. If you had a pan like that, but no access to an oven, my advice to you would be the same accept that you would need to scour the whole pan, season the cooking surface and lightly oil the whole pan every time you heat it for the first several times, periodically thereafter.
Enamel is a ceramic coating applied to the metal - it will typically be colorful and glossy-smooth to the touch. Raw cast iron will be black and matte in appearance, the unseasoned surfaces rough to the touch, the seasoned cooking surface will be smooth and a tiny bit greasy. Complicating things is the "black satin" enamel some manufacturers (including Le Creuset) apply to some of their pans to mimic a well-seasoned raw cast iron pan.
From the photo, you have a raw cast iron grill pan - we can tell, as it has been misused and the seasoning mostly removed. The coloration, going from black to grey, almost white, indicates the early stages of oxidation and rough scrubbing, and parts of the raised grill-ridges have likewise been polished from rough use.
While enamel can stain and discolor from use (Le Creuset calls this a "patina"), it's failure state does not include a metallic shine in places, and does include cracking or flaking. The glossy black bits stuck to the ridges are seasoning, and ideally should cover most of the cooking surface - if it were uniform across the surface of the pan, it could be enamel. As is, it's a great raw cast-iron pan begging to be restored with a good cleaning and re-season.
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Best Answer
You have 2 options to remove varnish at home:
Personally I would do both: start with my dremel and see what I can get off with a fine grinder attachment, and see how it comes off with sandpaper and a bit of elbow grease, then I'd use a varnish remover to get off the rest. Make sure you don't do this in an enclosed space and have good ventilation when you use the solvents. Eye protection is important, you don't want to get a fragment of varnish in your eye, trust me on this.
I have left out media blasting (sandblasting or glass bead blasting) as an option because it would probably cost more than buying a new pan, but if you know anyone with a machine it would make short work of it without chemicals.
Whatever method you use make sure to season it straight after, or at least heat it and run it down with oil to prevent rust.