Can a large hole be reliably drilled in a table _by hand_

deskdrill

The Ikea Fixa 5-piece hole saw set can be used to drill a hole in a tabletop. I intend to use the smallest in this set. The table is too big and even though the monitor arm is quite long, it is not usable when attached at the perimeter of the table.

Ikea claims through a picture that one can drill such a hole by hand.

  • (0) I only need the smallest in this set. What is this actually called at a hardware store? (In my experience it's better to buy just what one needs and in a higher quality, than to accumulate a set—sets are invaribly of lower build quality.)

  • (1) Is it actually realistic for an amateur (with steady enough hands, but who uses a drill only once in a blue moon) to expect to lower a drill and the FIXA attachment, and get a clean hole? Is a drill arm lowered by machine (whatever these are called) necessary to get a clean job done?

  • (2) If I drill the hole by hand, can I expect to get a clean enough cylinder from the table so that a few months/years down the road when/if I no longer care for the monitor arm, I could reattach the cylinder with a bit of glue and recover a decent enough tabletop? It's understood that there is no way to make the result look like the original, but putting the cylinder back would be much nicer than fitting a piece of plastic cover right in the middle of the desk.

My main question is (1) above. If you can also comment on (0) and (2), please do.

Update

I'm guessing that the "key advice" under this answer applies. One must first practice on a scrap tabletop.

Best Answer

Drill type saws that use a center pilot bit and an outer toothed ring attachment is called a hole saw. They come in a variety of types and qualities, the best being those with three parts - cup-like outer saws, center bits, and mandrels that hold them together and attach to a drill. hole saw It is also important to get the type of saw proper for the material being cut. Some are wood only, some are suitable for laminates and other hard surfaces, and some are suited for metal. A few will work on multiple materials. Go to a well equipped hardware store and look at the choices. I agree one simple good set is a better value than a cheap multi-purpose set that may not be used.

It is totally possible to drill a hole with a hole saw by hand. The key is starting the pilot drill perpendicular to the surface. You can find small plastic guides that help get a drill started on the right angle. Then stop the drill, remove the guide and continue with the wider cut. You can be comfortable that the drill is perpendicular if it appears to be just starting to cut all around the outer drill cup.

Go slowly. I also find that taping over the surface before drilling reduces tearout (splintering). You are likely to get some tearout on the far side of the hole unless you clamp a scrap board under the area where the drill will emerge.

Question 2: A drill press is a machine that holds and very precisely lowers a drill bit (or hole saw) toward the workpiece held on a platform. If you have one, great. But most have a limited distance that they can reach from the edge of the piece. And they are fairly expensive.

Q3: You can save the plug cut with the hole saw. There is usually a slot in the cup to help removal. The plug will have a small center hole from the pilot drill. It could be reattached with a strong thick glue, but I would recommend adding a support block under the table that is glued or screwed into the underside to support the plug. Any remaining side gap and the center hole could be filled with wood filler, epoxy or other strong filler.

Whether that is aesthetically acceptable is a personal issue.

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