Can an 18 inch duct be replaced by 4 smaller ducts

hvac

We have a return air duct that is 18 inches in diameter that had to be soffited. Not a big deal except it is taking up closet space in what is otherwise a very small closet for a kids bedroom.

Can this 18" duct be "adapted" into 4 of those 8" oval ducts that fit inside a 2×4 wall and then tied into the main return air line to the furnace? How would I figure out if it would provide the same airflow/cfm requirements as the single 18" duct?

Best Answer

At the first level you need to compare cross sectional area of the 18" round duct with the cross sectional area of the four 8" oval ducts. There is a secondary effect of using the multiple smaller ducts because it exposes the air flow to more inside surface area which increases the pressure drop some but that can be compensated for by making the replacement duct area be larger than the original.

The cross sectional area of an 18" diameter duct is:

enter image description here

I do not know the shape of the 8" oval duct that you were considering but assuming that it is a standard ellipse shape like this:

enter image description here

We can see that the A dimension would be half of the 8" size and the B dimension would be half of the standard 2x4 wall stud width of 3.5"

enter image description here

If using four of the oval ducts the total area would be:

21.99 * 4 = 87.96 sq inches.

So to compare 254.45 from the large duct to the 87.96 from the four smaller ones you can see that only about a third of the required area is provided. So the answer would be no, this is not a suitable replacement.

Of course if the 8" oval duct has a slightly different shape this could affect the calculation some but I'd still say that it wouldn't be enough.

Here is a graphical comparison:

enter image description here