Concrete – How to mount a railing in concrete steps when I encounter rebar in the hole

concrete

I need to install a handrail in concrete steps. The problem is that after drilling ~2" (5 cm) down into the concrete, the drill bit wouldn't go any further. I suspect I'm hitting rebar. This is about 2 & 1/2" (64 mm) from the edge of the steps. The instructions for the handrail say I must drill 3 & 1/2 inches (89 mm) down for a secure hold. Then I attach a 1/2" inch (13 mm) threaded rod and secure it to the concrete with construction adhesive.

Would it be okay for both posts if I made a small mold, filled it with concrete, measured accurately, and drilled down through that?

Or I could buy a rebar-cutting drill bit. But I have concrete at home already.
Thanks for any suggestions in advance. I won't be tackling the problem for at least another week, since my neuropathy makes it hard to deal with the heat (I don't sweat).

Best Answer

New bit and a hammer drill will get you through it. Spent my 1st summer between college installing iron railing and that's the way we did it for railing that had tabs on the bottom and there was nothing we couldn't get through. If you hit rebar tip the drill at an angle and go on the side of the rebar.

For non tab installs we core drilled and used hydraulic cement.