Concrete – What type of substrate should I use to install pavers over an existing poured slab patio

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I'm going to be putting pavers over an old slab patio. The current patio has settled and spalled, so I'm looking to pitch the paver patio in such a way that it drains as the original slabs did. In some places that will mean 2" of substrate while 1/2" in others.

It is surrounded on two sides by brick wall, and a third side by pressure treated wood (the side of a house built on concrete tubes). The fourth side is the down hill side. Since there is something constraining on all sides, do I really have to cement the perimeter pavers down, or can I just install again existing surfaces?

I plan on using polymeric sand for the cracks, but what is the best type of substrate to use under the pavers if they are on top of solid concrete? Should I compact the substrate or not?

Best Answer

Since nobody else it going for this, then I'll give my two cents (based on limited experience, so please, anyone else feel free to chime in).

When it comes to concrete roads, for example, after patching it a few times the road eventually becomes too worn out, and the concrete is rubblized (into crush and run). Then fresh pavement is layed on top. Here's a look at some overlaying options for roads: Concrete Pavement Overlay Design. This isn't a manual and it's not extremely helpful but some of the pictures might help you visualize your own possible solutions.

With that being said, I realize this is just a patio... but the similarities to highways is not so remote that you couldn't glean something from studying how they're done. I think the biggest issue you have to deal with is levelling the area. I'm afraid that I don't really know what's going to work for you. Your idea of whitetopping may be okay... but you also said something about 2 inches... so, I think that the official answer must be that you have to remove the old stuff... it's the only way to be sure it's done correctly... and yes, soil compaction is important. After leveling and compacting the soil you need a full 2" to 3" layer of crush and run before laying down 1" to 2" of sand and new pavers.

Edit- After giving this some thought, my worry would be that the underlying pavers would cause the sand and underlayment to wash out due to non-drainage... so a soil base (which drains) is probably better. Plus, you need room for the crush and run (or gravel), sand, and pavers (but perhaps you already have that depth). The grade should be about 1/4" per 12 ft.

Otherwise if you pour a concrete pad over the old structure, and want to add pavers, then you probably shouldn't use anything beneath the pavers, so that there is nothing to wash away.