Cutting and defraying metal railing cable

cuttingrailingtools

I am new to installing railing metal cable. One problem that I encountered is that, when I cut the cable with a grinder, it leaves the end slightly wider than the cable and often frayed threads so that it won't fit inside the ferrule of the swivel end, which is barely wide enough to fit the nominal width of the cable. I am using the Atlantis railing system.

I tried cutting it with electric cutoff pliers but they were not strong enough so I resorted to a grinder. Is there a tool, or a method of cutting, that will neatly cut the cable and then twist or splice any frayed threads so that it fits nicely into the ferrule?

Best Answer

You are using the wrong tool. You need a cable cutters. These cutters are constructed so they "hold" the strands together while they cut through the cable. See picture below.

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In a pinch, you can put a small hose clamp around the wire, tighten the heck out of it and then use tool with a cutoff wheel or your grinder. Think about getting the proper tool though. It will make your job easier since you've got a lot of cutting to do.