I'm working on a deck with a lot of level changes. Using 4×4 posts for the railing is undesirable because it'll look rather clunky.
I am wondering if there are any examples someone can point me to where a different, thinner post size is used. I can't seem to find any (possibly because it isn't possible to do it without it being too flimsy). Would a possible alternative be to use multiple, thinner posts? I doubt it as the real problem is people pushing on the railing… Hopefully this question is specific enough to warrant an answer.
Thanks.
Best Answer
Typical wood deck railings are 4x4 posts, 2x4 rails, 2x2 balusters and a 2x6 railing cap on top. Wood railing is chunky but it needs to be to prevent people falling through it in the event of a accident. It is not just leaning that is the concern but 1 or 2 200+ lb people failing into the weakest spot (middle of the rail) that it needs to handle. But when it is done right, stained a nice color, sealed and has quality work, it does look very nice. You can upgrade the look by having post caps or switching out the wood balusters for metal ones for not much more.
If you want thinner posts you need to switch materials, like metal, but that will probably double your costs. With metal posts, come metal rails which then require metal balusters. All this metal requires a metal worker to fabricate offsite and then bring to site for assembly and install.