Drywall – or Should I Sand Drywall

drywallkitchenstile

We're re-doing our kitchen that was built in 1980. The old countertops were cement & tile with the tile continuing into the backsplash on the wall.

We've removed the old counters, backsplash, and cabinets which has given us a better look at the current drywall situation:

kitchen

As you can see there is still a significant amount of binding agent left over from where the tile backsplash was (it seems like cement but idk). Overall though, it seems like the drywall is in decent shape so I don't think we need all out replacement.

We are getting new cabinets and countertops and plan on doing another tile backsplash that has a similar (but probably not identical) footprint where the previous backsplash was.

Based on my research, we should be removing the old material in order to make sure the new tiles can be installed flush and bind successfully. My first instinct was to use our handheld orbital sander to try to remove it. Is there a better way?

Best Answer

Sanding is not a good idea as the material you are trying to sand off is known as thinset or mastic ; it is a mortar like cement by the time you sand it off you will most likely damage the dry wall.

The process is to first scrape it with a scraper and then use a razor scraper - very time consuming and it will not be perfect. You can then come back with high grain sand paper if need be. Patience is your friend here..

If a bit of the dry wall paper comes off :

  • If the new backsplash will be covering it: Just use your thinset/mastic liek normal it will cover it and protect it.

  • If it is in an area where the new back splash will not cover - apply a very thin layer of joint compound in multiple steps with a 6" - 8" wide putty knife.. allow to dry between steps. Lightly sand and you will be fine.

Because your back splash is about the location of the divide between upper and lower wall - replacing the entire dry wall would require both upper and lower drywall sections (for that kitchen about 10-12 boards $150.00) - not hard and not very expensive .. just depends on how your removal work turns out.

Again this will be dependent on you as to if you want or need to replace / repair a section.