Drywall – the best way to replace a large section of 3/4″ plastered drywall

drywall

I had some water damage at the base of a wall. I ended up tearing out the bottom half of the wall, about 55" high. I now need to close it back up.

The wall that I tore out is about 3/4" thick. It looks like it is 3/8" drywall with a healthy dose of plaster on top. What's the best way to butt another sheet of drywall up to it?

I have never plastered before, so I'd like to avoid that as much as possible. I'm thinking that I can just put some 1/4" shims/plywood on the studs, then screw some 1/2" drywall to it. The only question that leaves open is joining the edge of the drywall to the plaster.

The edge of the plaster that is still in place is not terribly clean. It's ok in some places, and other places it will leave a ~1" gap when I butt the new drywall against it. I'll assume that I'll need to fill in the gaps. Will joint compound suffice here, or should I pick up a small batch of plaster?

(As an aside, I should add that most of this work will be hidden behind cabinets. Only the top few inches of the work will ever be visible.)

Best Answer

Spend the time to clean the edge of the plaster so it is straight, this will save you time and make those top two inches that will be visible look nice. I personally would use a heaver drywall (5/8) to closer match the original and use thinner shims (they sell a cardboard like shim for drywall). Butt the new drywall up the cleaned up line and make sure to use a drywall tape to interface the old to the new. If you don't, the two will surfaces will form cracks between them.

You say the top two inches are the part that will show, but that will also be the hardest and most critical two inches to get right. Drywall and plaster are two skills where experience makes huge difference in the quality of work. It doesn't hurt to get an estimate from a couple of guys and compare that to the amount of time it will take you (plan on taking three times the amount of time as a pro)