Circuit Breaker – Diagnosing Frequent Trips on Arc Fault/Ground Fault Breakers

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During recent work we've been upgrading breakers to dual arc-fault / ground fault. Square D QO series (USA).

I've noticed a couple of them tripping pretty frequently when certain appliances are used.

Specifically:

  • Kitchen circuit consistently trips when the Keurig coffee machine completes its cycle

  • A different circuit often trips when a power saw is used; not as certain but it may be when it is powered off

So the question is: are these faulty breakers? Faulty equipment? Something else?

If its bad equipment, OK so be it, I'll replace them, maybe warranty issues. But I'm skeptical they are the problem – eg the coffee machine is pretty new-ish. Neither item had any (evident) problems on the older circuits.

Is there some kind of tester, perhaps, which could tell me why the trips are occurring? Or some other diagnostic method? For one thing I can't tell if this is the arc-detection, ground-fault detection, overcurrent, or some other reason.

Thanks

Best Answer

Trip diagnostics a-la QO

The QO dual function and combination arc fault breakers use a somewhat peculiar procedure for trip reason readout, as detailed in the installation instructions:

  1. Turn the breaker OFF.
  2. Push and hold the TEST button for the remainder of the procedure
  3. Start a stopwatch at the same time you turn the breaker back ON
  4. Stop the stopwatch when the breaker trips:
    • Immediate trip: ground fault or arc to ground
    • Trip after 2s: arc fault
    • Trip after 5s: no fault or overcurrent/short circuit

Further diagnosis if this doesn't yield anything

If the diagnostic procedure above doesn't yield anything, I would turn the breaker ON with the culprit load plugged in and switched ON (running), but no other loads on the circuit, and then measure the time from turn-ON to breaker trip. A fast trip (within a second or two) would indicate a short-circuit somewhere (bolted fault), while a slow trip (several seconds to minutes) would indicate that the load in question is overloading the circuit.

You can also try plugging the Keurig into a GFCI outlet on a different (non dual function protected) circuit and seeing if it trips the GFCI there; if it does, then it's definitely toast. If you get an arc fault reading for the kitchen circuit, though, I would focus on the wiring as the source of the trouble; you can use classical "divide and conquer" troubleshooting to isolate the faulty wiring run if need be, by the way.