I'm installing a garage on the side of my house furthest from the electrical box. I don't want to trench the entire distance (60 ft), so I am planning on running conduit along the exterior of my home to the wall nearest the garage. From there I would dig my trench to run to the garage (~ 10 ft), and transition from an above ground to a below ground installation. I'm planning on a 60 Amp circuit to power the garage. EMT can be placed underground according to 358.10.A.1. If I read correctly it only needs to be buried 6 inches, where I need to go 18 with PVC. Am I understanding this correctly or off base in my analysis? What would be the recommended choice in this instance.
Electrical – EMT or PVC Conduit For Exterior Above Ground Electrical Run
conduitelectricalgarage
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Base Conductor Size
Start out by using Table 310.15(B)(16), and applying any required corrections, to determine what size conductors you'll need. For your situation, we'll assume we can use the 75°C column, that you want to use copper conductors, and there's no other corrections required. So in your case, if you want to install a 50 ampere panel, you'll need at least 8 AWG copper conductors. If you want a 60 ampere panel, you'll need 6 AWG copper conductors.
Voltage Drop
Once you have the base conductor size selected, you'll want to calculate the voltage drop across that size conductors for the length of the feeders. The first step here will be to use Table 8 from chapter 9 of the NEC, to determine the resistance of the conductors you've selected.
In your case, 8 AWG stranded copper wire has a resistance of 0.778 ohms per 1000 ft. 6 AWG stranded copper wire has a resistance of 0.491 ohms per 1000 ft.
Next you'll use the following formula, to calculate the voltage drop across the feeders.
V = L * 2 * R * A
Where:
- V = Voltage Drop
- L = Distance along the wire from one breaker to the next.
- R = Resistance per foot of wire.
- A = Current running through the conductor.
For a 50 ampere circuit, 130 ft. long, using 8 AWG stranded copper conductors, the calculation looks like this...
V = 130' * 2 * 0.000778 * 50 A
V = 260 * 0.000778 * 50 A
V = 0.20228 * 50 A
V = 10.114 V
10.114 V is 4.2% of 240 V. The NEC recommends having a voltage drop less than 3%. To achieve this, you're going to have to use larger conductors.
6 AWG stranded copper conductors have a resistance of 0.000491 ohms per foot, which means the voltage drop would only be 6.383 volts or 2.7%.
For a 60 ampere circuit 130' long, 6 AWG stranded copper conductors would have a voltage drop of 7.6596 volts or 3.2%. While 4 AWG stranded copper would be 4.8048 volts, or 2%.
Conductor Type
Once you know what size conductors you need, you'll have to determine what type of insulation the conductors should have. Since you're burying the conduit, you'll need a wire rated for wet locations. The popular choice in this situation, would be to use THWN wires.
Wire Size
Now that you know what size conductors, and what type of wires you'll use. Then next step is to determine the physical size of the wires, and how much space they'll take up in conduit. For this, you can use Table 5 from chapter 9 of the NEC. There you'll find that 6 AWG THWN wires have an area of 0.0507 square inches, while 4 AWG THWN wires have and area of 0.0824 square inches.
Conduit Fill
Using the size of one wire, you can figure out the area required for all four wires.
0.0507 * 4 = 0.2028 in.sq.
0.0824 * 4 = 0.3296 in.sq.
Use Table 1 from chapter 9 of the NEC, to determine the allowable conduit fill percent. Since you'll have more than 2 conductors, you can fill the conduit to 40%.
Conduit Type
If you know what type of conduit you're using, you can use Table 4 from chapter 9 of the NEC to look up the area fill values for various sizes of conduit.
Conduit Size
Since you've decided to use Schedule 80 PVC, you'll simply find that table in Table 4. Then look down the 40% fill column, until you find an area large enough for all your wires.
In your case four 6 AWG THWN conductors, will require 1" Schedule 80 PVC. While four 4 AWG THWN conductors, will require 1 1/4" Schedule 80 PVC.
Conduit Size Alt.
If you don't feel like calculating wire/conduit area, and all the wires are the same size, you could use Table C.9 from Annex C of the NEC to look up the conduit size required. There you'll find that you can fit five 6 AWG THWN wires throug 1" Schedule 80 PVC, and that you can fit six 4 AWG THWN wires though 1 1/4" Schedule 80 PVC.
tl;dr
- For 130' long 50 ampere feeder, use four 6 AWG stranded copper THWN conductors though 1" Schedule 80 PVC.
- For 130' long 60 ampere feeder, use four 4 AWG stranded copper THWN conductors through 1 1/4" Schedule 80 PVC.
NOTES:
- This answer contains some of the tables used in this answer.
- If you don't feel like doing any maths, you can surely find a calculator online to do all the work for you.
The answer is no if you're looking for a simple answer.
More complex answer - What everyone is trying to say in the comments is that you can size the wire according to Table 250.122 in the NEC. This table allows you to size the equipment grounding conductors according to the breaker size protecting the circuit. Example - If your breaker is a 50A then you're equipment ground should be a #8 from beginning to end and there is no downsizing. Keep in mind that the NEC has a complete Article 250 Grounding and Bonded and is one of the most complicated Articles in the NEC.
In answer to part 3 of your question. There is no distance to floor for running PVC other than it should be installed in a correct and workmanship manner. Also it should be protected from any unnecessary damage. A full description is in Article 352 Rigid Polyvinyl Chloride Conduit Type PVC.
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Best Answer
If you do use EMT outside or in ground you will need to use compression couplings listed for wet/ damp locations, it will need to be secured every 10' and within 3' of the boxes. EMT would require 18" burial depth. Knowing you are going from 1 end of the home down then back up you will have more than 360 degrees of bends so conduit bodies or boxes will be needed to provide pull points. I will usually use conduit bodies to go around corners makes a tight turn with a LB then further away I will use another to make the turn to go in the ground LR or LL with 90 deg sweeps in the bottom of the trench at both ends and a LB or box to enter the building (box being a exterior disconnect). I think you might find schedule 80 PVC a bit cheaper and easier to work with than 1" or greater EMT.