Electrical – How much continuous power can a 30 A 240 V outlet handle

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My question is pretty simple. I've seen several forums suggest that you should have the max power on any outlet be 80% of what the circuit is rated for (so for example, if you have a 15 A 120 V outlet, then you shouldn't use more than 80% x 15 A x 120 V = 1440 watts).

Is this really the case? I ask because in my situation, I have a 240 volt outlet running on a 30 ampere dedicated circuit where I want to run some equipment continuously. I am certain that there will be no other equipment running on that circuit. Given this, should I expect to only run 80% x 30 A x 240 V = 5,760 watts on that circuit, or may I use the full 7,200 watts continuously?

Best Answer

Use the 80% rule for continuous loads (because the breaker will, even if you don't)

While 210.22 would seem to indicate that you have the full 30A available to you:

210.22 Permissible Loads, Individual Branch Circuits. An individual branch circuit shall be permitted to supply any load for which it is rated, but in no case shall the load exceed the branch-circuit ampere rating.

you have to consider that the breaker may have other ideas, as stated in 210.20(A):

(A) Continuous and Noncontinuous Loads. Where a branch circuit supplies continuous loads or any combination of continuous and noncontinuous loads, the rating of the overcurrent device shall not be less than the noncontinuous load plus 125 percent of the continuous load.

Exception: Where the assembly, including the overcurrent devices protecting the branch circuit(s), is listed for operation at 100 percent of its rating, the ampere rating of the overcurrent device shall be permitted to be not less than the sum of the continuous load plus the noncontinuous load.

The reason why is because garden-variety breakers made to UL 489 (and their counterparts in fuse-land) will eventually trip (or blow) if you run 100% of their rated current through them for hours on end. While there is such a thing as a 100%-rated breaker, they are typically only found in industrial work.

Furthermore, the branch circuit wiring needs an 80% derate for continuous loads as well, as per 210.19(A)(1):

(1) General. Branch-circuit conductors shall have an ampacity not less than the maximum load to be served. Conductors shall be sized to carry not less than the larger of 210.19(A)(1)(a) or (b).

(a) Where a branch circuit supplies continuous loads or any combination of continuous and noncontinuous loads, the minimum branch-circuit conductor size shall have an allowable ampacity not less than the noncontinuous load plus 125 percent of the continuous load.

(b) The minimum branch-circuit conductor size shall have an allowable ampacity not less than the maximum load to be served after the application of any adjustment or correction factors.

Exception: If the assembly, including the overcurrent devices protecting the branch circuit(s), is listed for operation at 100 percent of its rating, the allowable ampacity of the branch-circuit conductors shall be permitted to be not less than the sum of the continuous load plus the noncontinuous load.

So, you're limited to 5760W for an on-all-the-time (or at least longer than a few hours at a time) load. Non-continuous loads (say a large well pump motor), though, can pull the full 7200W from the circuit as the duty cycle of the load provides adequate time for things to cool off between runs.

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