I have to install several electrical boxes for outlets, switches, and fixtures before installing some drywall. The boxes I have look like this:
The distance between the front of the mounting flange and the front of the box is about 7/16", but of course I'm going to use 1/2" drywall. So two questions:
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The box will end up sunken into the wall by 1/16" or so…will that matter?
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The flange itself is about 1/16" thick…will this make a bump or other problem under the drywall?
The place where these boxes are going is just wide enough for a 2-gang box to fit (I need to use some 2-gang boxes too, have ones like in the pic with the same mounting flange), so this kind of box is going to make things a lot easier than using the kind with the two nails since there's no way I could get a hammer in there to drive the nails. I could drive screws through the sides of the boxes into the studs, but I always find it hard to keep the boxes at the proper depth when I do that.
Best Answer
The 1/16" difference is not a problem. You are allowed up to 1/4" difference. The slight recess is much preferable to the box edge standing proud. Since nothing ever lines up precisely at this level of construction, better to err a little low than a little high.
The flange thickness is also not a problem. It will push the wallboard outwards a bit, but the resulting bulge will occur over a substantial distance, so it will not be discernible to the naked eye. It's similar to the slight bulge when the ends of wallboards are butted on ceilings and then taped over. There is an obvious bulge if you place a straight edge on it. But once everything is finished, an unaided eye cannot see it except with unusually oblique lighting.
These sort of boxes are a great solution to tight installations.