Electrical – Main breaker trips when I turn on the welding receptacle breaker

circuit breakerelectricalelectrical-panelwiring

When I turn on my welding receptacle breaker (50A, 240V), it trips the main breaker. There is a flash/spark that comes from the connection of the welding receptacle's ground wire to the panel. One other ground wire is connected at the same spot (220V) as well as some copper wire that exits the panel and goes outside (… the ground?).

Other information: the panel is in very good shape, is about 10 yrs old, the welding receptacle has never been used before.

Thanks very much for any help!

Best Answer

Anytime there is a flash or spark on a connection it means it is loose. A tight connection does not spark.

Tighten the connection that is sparking. See if that changes anything. It probably won't.

The most likely reason the ground is sparking is there is a ground fault caused by a miswired receptacle or whatever is plugged in to the receptacle.

Unplug whatever is plugged in to outlet and if it still trips open the outlet and investigate the wiring. Something is seriously wrong here.

Good luck and stay safe!