Electrical – Messed up the wiring in a 3 speed box fan, how can I fix this

electricalfanswiring

I am trying to convert a 3 speed box fan into an air cleaner. I took it apart, and accidentally pulled wires out of their wingnuts, and don't know how to fix them.

I tried my best to draw the diagram of what I have, but let me put it in words as well:

My fan motor has three wires coming out of it: orange, red and grey.
All those of those go to the speed switch.
I also have a CBB61 capacitor with two black wires coming out of it.
Finally, the wall plug itself with a silver wire and a copper wire.

There are three wing nuts, but I have no idea how to reconnect everything together. I'd appreciate any help, and here's the diagram.

enter image description here

Best Answer

Do you have a multimeter? Specifically an ohm meter to measure continuity and resistance? Motor wires not necessarily color coded. But we still can find out.

If you have it you may follow these steps:-

  1. Out of 6 wires, see which one is directly linked on metal casing of the motor. This is the protective earth wire. This must go to the ground terminal of the mains plug directly. You should read zero ohm between this wire and motor body.

Now you have 5 wires left to work on. Prepare paper and pen to take note the resistance readings.

  1. Select one wire as reference and measure the resistance of all other wires against it. Tabulate your findings on paper.

After few rounds of measurements, you should be able to see each wires having different resistance which can matched up with wiring diagram such as this below.

enter image description here

Take note higher speed wire having lowest resistance and lowest speed wire having highest resistance. The wire designated for capacitor, its resistance depends on motor horse power. This wire is connected to the condensor coil of the motor.

Your capacitor should have the capacitance marked in microFarads (uF). CBB51 not telling anything. Higher the uF, lower the resistance of the condensor coil.