Electrical – n NEC-compliant method of repairing minor damage to electrical wire insulation without a junction box

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While trying to pry loose a stubborn cable staple that fastens a 14-gauge electrical cable to a stud, I accidentally tore a very small hole through both the outer jacket and the insulation around the neutral wire, exposing the bare conductor inside. The damage is located halfway between the electrical box and the 5/8" hole in the frame's bottom plate where the wire disappears to beneath the floor somewhere. The hole is but a mere dot measuring at about 1/32" in diameter.

Is it okay to repair this tear with electrical tape? The copper wire itself was not damaged. I am hoping someone isn't going to tell me that NEC requires me to repair the damaged section by replacing it with a new wire and installing a junction box or something.

Update: Right now, it's between shirlock homes and SteveR for the answer. SteveR brought an excellent option to my attention, and that is to expose the junction box on the other side of the wall since, in my case, it happens to be a closet. shirlock homes recommends wrapping the damaged neutral wire with insulating tape then taping up the jacket. I like this idea, but if it's not NEC compliant then I think SteveR will get the answer.

Best Answer

Like Shirlock said, this does happen. I have taped a few staple mishaps along the way. Each incident is evaluated differently. If it is a neutral with just the insulation rubbed away (not a compromise to the conductor!). And I was also sure that it was used as a neutral (and not a switched lead). Then I have layed the insulation back and given it a few wraps with the Scotch 33 (600V insulation per wrap!, not the cheap stuff) and felt confident it was safe. Is that code compliant? Will an inspector fail the job if he saw it? Absolutely! The inspector does not know what is behind the tape and is not going to take your word for it. Okay, so obviously you want to sleep at night so here are a few code compliant ideas.

  • Add a "deep Handy box" (single outlet box) at outlet height and splice the wire coming from the floor to a new wire going up if you can replace that wire. If the wire is a feed, perhaps include an outlet in the box. If not, just put a blank cover on it. As long as you can get to the box, a proper splice will be code compliant.
  • Can't add a box there? How about the other side of the wall? Maybe you will even get lucky and end up in a closet! Only if you're in a closet, you must make it a J-box w/blank cover, outlets, switches are not allowed in closets.

EDIT: I was told by a licensed Electrician awhile ago that it is a code violation to put outlets or switches inside the closet. I never questioned that because all new construction I have seen here in many years has the light switch outside of the door! It made sense, with posible arcing from a switch and clothes and all. I'm thinking it may be a local code requirement. I know he also talked about how you need to do it as the inspector wanted, in addition to NEC code. I did find however that code clearly states that no electrical breaker panels can be in a clothes closet, perhaps its a variation of that?. I have to stand by my friends interpretation, I know he is competent Electrician.

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