Electrical – Outdoor service panel replacement

electricalelectrical-panel

I want to replace my current service entrance panel with a newer 200A unit.

My question is about how to route the wires from the meter and from the house into the new box. All the boxes that meet my requirements seem to have knock-outs on the bottom and bottom side only. I can certainly use a side knockout for the wires from the meter but can I create a hole in the back of the box for the house wires?

I am aware of the height limit to the main breaker and should be good there. Also, does the number of wires coming through the wall look up to code? About half the wires come from below so I thought I could add a junction box inside then run THWN wires up through conduits to reduce the number of wires going through the one bushing but if I don't have to do that I guess I'd rather not.

In short, if you were going to replace this box how would you proceed? Thanks!

existing panel

Best Answer

You can cut a hole through the back, with a nipple less than 24" long you can fill it to 60%, it's hard to tell from the photo what the fill is, in the past with exterior boxes I have punched 2-3 holes installed bushings and run my wiring from a gutter where I spliced it to some thhn/ thwn and ran that outside. In my last county the inspector felt it was safer not to splice in the gutter and to run the romex into the outside service panel, I would check with your local inspector as they may allow the romex into the service panel (2 out of 3 counties allow this to a nema 3R service panel in my area). The panel must be mounted on the dwelling so the wires directly enter the home.