I'm fine with the idea of a main panel with only 2 things in it feeding a sub-panel with everything in it.
Question #1 - I'd rethink putting a service panel outdoors at all. Weather is rough on panels, even if they claim to be outdoor rated. I'm a little nervous about a 100A breaker supplied from the normal bus bars, but if the manufacturer stands behind it, okay. The 100A wires are going to be a mother to wrestle onto that 100A breaker. Are you quite sure the power company has provisioned you 125A service? 100A is more common.
Question #1 (the second): You're gonna want more slots than 24, since this box powers pretty much your whole house. Nobody ever installed an addition and went "Gosh, that job was sure made harder and more expensive by having too many slots in the panel". It's a false economy, especially since bigger boxes are often bundled with more breakers. Your house may be ok now, but do a kitchen remodel and lookout!
Question #2 (the second): Don't bond your grounds to random plumbing that happens to be going by. It's not code, and someday you might have a plumbing problem and the plumber replaces a downstream chunk of it with PVC. Whoops. Also, they've been upgrading customers to PLASTIC water meters. Double whoops. Bond properly and to code.
Question #3 (the third): Bond ground and neutral only in the (singular) main panel. As such, you need 4 wires between main and subpanel.
Just for your edification, it's only a sub-panel if it's fed from a main panel. If it's fed directly from a transformer, it's a main panel.
Hooboy. This may be prohibitive to bring to full code, so let me discuss some options to get the most safety increase for the least buck.
Romex NM-B is not legal for direct-burial or for running in conduit. But what really has me spooked is bootlegging a neutral off that ground wire. If anything breaks in that ground wire, it will energize every ground in your electrical system at 120VAC - touching a conduit, the panel, light switch screws, all the things that are supposed to be safe will be dangerous! Far away from the house you could be dead before they find you! Do not leave this situation to fester merely because bringing it all the way to current code would be hard: Don't let "perfect" be the enemy of the "good". Every option here restores the proper function of the safety ground and separates neutral from it.
Ed Beal discusses an issue with the ground rod.
I am willing to assume some defects may be grandfathered or permitted via local exemption.
Option 1: Go 120V-only
If you can bear having only 120V, then remove all markings from the white wire. In the main panel, black goes to a 120V breaker (or one side of a 240V breaker), white to neutral bar, and bare to ground bar (they may be the same in the main panel). In the sub-panel, black wire goes to one phase, white to the neutral bar, bare to the ground bar which are isolated. Every other row of breakers will not work - just move your needed breakers to rows that do work.
Cost: $30ish per building, for a separate neutral bar for the sub-panel
Option 2: Go 240V-only - temporary transformers for 120V
If your primary loads are 240V-only and/or multi-voltage loads (lighting, some gadgets), and your 120V loads can be hooked up temporarily as needed, easy - just reconfigure for 240V-only. Stop using neutral; the bare wire is ground-only.
Mark the white wire with tape on both ends to designate it a "hot". In the main panel, black and remarked-white to a 240V breaker. Bare to the ground bus. In the sub-panel, black and remarked-white to opposite "hots", bare to the ground bar. No neutral bar - no neutrals will exist in this panel! No exceptions! Every white wire in wiring will be marked with tape as it's not a neutral.
To power 240V loads, done. Many machines will run on 120-240V. Lighting particularly - check your fluorescent lights, the newest ballasts are 120-277V automatic switching, if yours isn't, just change ballast, they're $10-20. Good time to upgrade to T8 bulbs while you're at it. Many LED bulbs are 120-277V, I've been replacing 175W barn lights with 15W LED lights that are $10 and multivoltage. Old mercury, sodium and halide lights have transformers, and they are often jumpable for 240V. For plug-connected devices that can accept 240V, change your wired receptacles and plugs to NEMA 6-15 or 6-20.
To temporarily power loads that are 120V, use a common step-up/step-down transformer.
Cost: est. $250 per building for new bulbs, ballasts, outlets, plugs, power supplies and a step-up/down transformer.
Option 3: Go 240V, install a 120V transformer permanently
This is like Option 2, except with a permanent 120V transformer feeding a third panel.
I often find 5KVA transformers around "used" for about $100. These have 240V on the primary, and 20 amps of 120/240V split-phase on the secondary (jumpable for 40 amps of 120V only). Do the sub-panel per option 2, and add a 20A breaker to feed this transformer. The third panel gets its hots and neutral from the secondary of the transformer. It gets its ground from the ground rods feeding the sub-panel. Because the third panel is fed from a transformer, it's actually not a sub-panel at all - it's a main panel, and you do bond neutral to ground here. The transformer makes this safe.
You only have 20A per leg (or 40A at 120V-only) - so keep the loads here to a minimum.
Cost: est. $300 per building for used transformer, enclosure, additional mini-panel, breakers and wiring.
Option 4: Use a transformer for all loads.
Here, we use a larger transformer (12 KVA or larger, single phase) to feed the entire sub-panel. Like above, this makes it a main panel.
In the house's main panel, we mark the white wire with tape, and punch it down into a 240V breaker. Ground goes to the ground bar. At the transformer, we jumper the transformer's primary for 240V and attach the black and marked-white wire. Ground goes to the transformer chassis or enclosure.
We jumper the transformer's secondary for 120/240 split-phase. Its hots and neutral go to the 2 hots and neutral bar. Being fed by a transformer makes it a main panel, so ground and neutral are bonded together and the ground must go to the rods and also to the transformer chassis. The now-main panel is hooked up in the normal way. This gives you best of all worlds at higher cost.
Cost: est. $500 per building for a used transformer and wiring; $1000 for a new one.
Option 5: Pull 4 wires (in existing conduit??)
ThreePhaseEel addresses this well in his answer. You're pushing the limits of what that conduit can handle, out and in, and it's going to be one miserable pull. I prefer to install conduit much larger than the wires need, mainly to make the pull easier (and provide room for expansion). I would bring in an electrician for this - simply because they'll have all the right pulling tools on the truck, and the skill to do the pull without tearing up the wire. The right tools make all the difference in the world.
Keep in mind if there's any damage to this conduit, the pull will fail and you will end up digging up the yard. Water in the conduit is no big deal; that's why you use THWN wire.
And don't presume it's in conduit. If it's direct-burial cable, Code requires the cable exit the ground in conduit. That would explain using barely-big-enough conduit that he couldn't possibly pull 200 feet through. If it's direct-buried, you'll have to re-trench it.
Cost: est. $700-1200 per building: $400 for wire; $300 for tools or $800 to hire an electrician for the pull. If the conduit is not pullable, more.
Best Answer
Definitely separate out that neutral and ground wire.
Don't bother replacing the aluminum wires
Yeah I know there's some ooga-booga out there about aluminum, but that has nothing to do with your heavy feeder, which is fine stuff and you should keep it. The problem related to very small wires in 15/20A branch circuits, specifically use of outlets and switches whose lugs were rated copper-only, and under political pressure, UL hastily cross-rated them for aluminum without proper testing. Aluminum lugs are the universal donor, they cheerfully take Al or Cu wire. Hence many panels use Al lugs, correctly and without difficulty.
So all you need for the care and feeding of Al feeder is to keep it clean and use the anti-ox goop. If you're splicing that somewhere, use insulated Polaris lug splices just big enough for the larger wire; much nicer than using bare splices and wrapping them with globs of electrical tape. The Polaris bars are made of aluminum.
Your #4 Al wire is capable of being fed from a 60A supply breaker. That is also limited by other segments of cable/wire, as well as the subpanel's bus ampacity if it doesn't have a main breaker of its own.
An outbuilding requires a disconnect switch; 95% of the time you get that by choosing a panel with a main breaker. That breaker size does not matter for its role as a disconnect switch. You can never count on the convenience of the local "main" tripping first, however, with a 40A "local main" and a 60A feed, it might just work!
Anyway, I'd hold onto that nice ampacity of the aluminum. I know you've got your plans figured out, but honestly, the world is too full of surprises to ever say that for sure. Whoever guessed they'd work the bugs out of electric cars, for instance.
Retrofitting ground
So yeah. Just pull a #10 Cu ground wire through the conduit, add a separate ground bar to the panel, pull any N-G bonds, and you're all set.
It's a shame you didn't pull the ground wire in (or at least a pulling string) when you pulled the phone/intercom out. Of course the phone and intercom were completely illegal; you can't put signal wires in the same pipe as mains power.
I wouldn't grab the Ufer ground, but I'd grab the copper wire going right to it.
Generally you can take a retrofit ground back to any of these: