Electrical – What size electrical breaker and wire do I need for a 230 volt, 40amp. cutterhead motor

10 gauge wire is the largest I like to use in home use. Depending on who you talk to and what code book you are looking at, the amount of current a 10 gauge wire can handle changes. I tend to think it can safely handle about a 30 amp breaker (and I think most code books fall in line with this).

You can add up the amps (12+15=27 amps) to get the total amps possible. This would mean that a 30 amp breaker with 10 gauge wire should work fine. However, check your currents to make sure that is the max that will be pulled. Many items have a large start up current that can cause a breaker to trip if you aren't careful.

For things that pull this much current by themselves, it is generally better to split them into 2 different breakers. So for you I would go with a 15 amp and a 20 amp. Technically you can use #14 on the 15 amp breaker, but if it were me I would go ahead and run #12 in case you some day want to swap out your fireplace with something that pulls more power.

I'm not sure where you live but US code calls for a minimum of #8 if you're using copper or #6 if you're using aluminum. There would be no advantage in using a larger wire size in this case because at 30ft you will have negligible losses.

I don't know what your voltage is or how many phases you have but for an example of what your losses may be, I will assume a worst case scenario - 100V single phase. If you used the #6 aluminum wire, you would have a maximum of 1.72% voltage drop (loss). If you used the copper #8, you would have a maximum voltage drop of 1.66%. And just remember, when you are calculating losses (voltage drop), the higher the voltage, the better because higher voltages have less voltage drop.

Note: I use the Southwire Voltage Drop Calculator for most of my voltage drop calculations. http://www.southwire.com/support/voltage-drop-calculator.htm