Electrical – Why did this device blow the main fuse

electricallight-fixturelighting

I bought a small ceiling spotlight fixture that I meant to convert into an outlet-powered desk lamp. It has three wires (brown, blue, yellow-green) coming from it, e.g. it has a grounding wire because the fixture is of a metallic material. I'm in Finland, the lamp is from Germany.

Because I plan to use it for a smart LED bulb that is commanded by software (electricity to device always on), I thought that I probably wouldn't need to get an on-off switch to the wire; Also, I found it very difficult to find desk lamp switches with three instead of two wire terminals.
So I bought a regular mains cable that has exactly the same color coded three wires in it. I connected them to the lamp's wires by fastening them to the kind of screw terminal that you usually use for ceiling fixture installations. A very simple installation, and technically not one that I hadn't done many times before.
But because I had tampered with the wire myself and I was about to switch this fixture on for the first time ever, I hesitated to do so by having to be so near; So instead of plugging the device directly to the mains outlet, between them I put a remote controlled plug adapter so I could switch it on from a remote control. I use them all the time, to switch on/off some of the hard to reach devices around the house. But when I switched it on, this new lamp blew the fuse in that part of the house! At the moment when that happened, the fixture base lied on heavy wooden material, no contact with metals. The bulb that was connected to the fixture has not been damaged, it lights up when tested with another fixture. It's a GU10.

I re-checked my connections and detached the fixture's socket to investigate. I found no visible flaws or imperfections. I got a multimeter but the instructions are of absolutely no help to someone who doesn't already know everything. But I think that I have now ruled out that the main circuit doesn't short: By setting the meter dial to Ω2000➜├ and touching each prong with the measuring pins, the meter reads "1". I have not measured ground.

As a complete amateur I can only come to think of a few things:

  1. Should I have just skipped the remote controlled plug adapter and
    plugged the device directly to the outlet? On the other hand, I
    don't understand how the adapter could've been the problem: I use
    them all the time, also on devices with a grounded wire, and the
    adapter has metallic contacts for receiving the ground signal from
    the plug.
  2. Or is it the actual mains outlet's fault? I live in an old
    house with outlets so old that they don't have the ground contacts,
    outlets with ground contacts are only found in the kitchen and the
    bathroom, likely a more recent addition. But then again, I'm using
    devices with grounded plugs here all the time and I've heard that it
    shouldn't be a problem.
  3. Or did I just happen to have too many devices on at the same time and that was the last straw? It does seem a bit odd though, after all, we're talking about switching on a single LED bulb – hardly a heavy strain.

I haven't attempted to plug the device in since.
Did I create something dangerous, is some part of the system malfunctioning, or was this a one-off to ignore and simply retry? What should I test or attempt to do next?

Best Answer

You don't need a 3-wire switch. You only need 2 wires, the switch interrupts the "hot" wire, the other two wires run through. Bonus points if you get a 2-pole switch which also interrupts neutral. That solves the problem if someone plugs the plug in upside-down, many European plug types make it possible to reverse polarity to the lamp by accident. This is why we New Worlders revised NEMA 1 and 5 to add polarizatin.

Get comfortable with your ohmmeter

Ohms are a simple thing: Ohms = Volts / Amps. If you have a 230V heater that draws 2.3 amps, it will be 230/2.3 = 100 ohms.

Holding the probes apart should be infinity ohms. Holdong them together should be 0 ohms (it will read a little higher).

Use your ohmmeter on other stuff that you expect to work, don't try to learn it on something you are troubleshooting.

Is your main "fuse" an RCD?

One big thing over there is having the main house overcurrent protection (OCD or ”breaker") be also a ground-fault or residual current detector. Ideally this device should have an indicator that tells whether it tripped for overcurrent, or residual current.

A residual-current aka grounda-fault trip is rather unlikely if there are only 2 wires actually reaching the device and it's not connected to any viable grounding path. By definition a ground fault requires a third current path.

There is also a new thing called arc-fault protection. This puts a tiny computer in the circuit breaker which listens to the power line for the telltale sound of arcing (you know the sound if you've ever fidgeted with a headphone jack or speaker hookup). It is especially valuable in older homes (or newer, cheaply made homes) where wiring might fail by arcing and start a fire. A sloppy wiring job could result in this trip.

Divide and conquer

What you do is disassemble it , and add one thing at a time until the overcurrent device trips again. Start with nothing plugged in. Then plug in the remote switch, but no lamp in it. Then disassemble the lamp until it's just the line cord (no connection block). Then add the connection block (nothing on the lamp side). Then add the lamp wiring. Then assemble the lamp. Then add the bulb.

Very likely at some step in there, blammo, and there's the problem. My bet is the junction block isn't wired internally like you think it is.