How to attach plywood over 2“ x 6” deck boards in preparation for a waterproof cover

deck

My two decks (12'x26' and 12'x14') are in good shape. Minor rot has been repaired.

I am applying 5/8" Tongue & Groove plywood over the 2×6 deck board as a base for 68 mil vinyl covering.
I know I need to align the plywood end butts solidly on the 2×6, but I am not sure of the size of the end gap, 1/8"?

I am also unsure of the spacing of the deck screws that I will be using to secure the plywood to the 2×6. I believe 12" spacing may be adequate on both the edge and the field of the plywood?

Deck specs:

  • Joists are 2×8 on 16" centers and running perpendicular to the house, the gaps
    between the 2x6s range from 1/8 to 1/4".
  • The long side of the deck is fastened securely to the house with a ledger board and hangers.
  • The outboard deck supports are 3-2x10s fastened together, with those being supported by
    6×6 posts on concrete pillars.
  • There is appropriate grade away from the house.

I was finally able to get in touch with the manufacturer.
mfarver, they echoed your comments and also told me to leave 1/16 between the butt ends of the plywood.

Best Answer

The proper answer to your questions is "find the manufacturer of your vinyl and follow their installation guidelines". They can give you answer to all of the questions that you are asking.