How to cut extremely heavy cast iron

cast-ironmetal-cutting

I want to cut up a large piece of cast iron (think storm drain cover) with thicknesses greater than 1". What would be the cheapest way to accomplish this? It doesn't have to be a fast method.

Could this be accomplished with:

  • A hacksaw with a special blade?
  • A 4.5-in angle grinder and then finish the job with an 8-lb sledge hammer?
  • A 3-lb hammer, a cold chisel and lots of patience?

The profile of the iron is at most 3 square inches, and is relatively square. I want the cuts to be somewhat precise (I'm not just breaking it up to remove it), but they don't need to be clean.

Best Answer

If cost is the only factor, a hacksaw is hands down the cheapest option. It's also the slowest.

An angle grinder would be next up. a 4.5" with a diamond blade should do the trick, but the diamond blade will cost more than the hacksaw.

Best bet? A circular or miter saw with a metal cutting blade.