How to remove the service cover on the refrigerator when the process stub is in the way

refrigeratorrepair

I would like to replace the power cord of an Electrolux refrigerator. Besides the compressor (HTK70AA) there is a small black plastic cover that needs to be removed to access the electrical connections (see page 2 of the linked datasheet, it is simply labeled as "Cover"). The cover needs to be slid out of its place, but unfortunately the process stub (the small sealed 3rd tube protruding out of the compressor) is in the way. I think the cover cannot be removed in any other way without breaking.

How can I bend the stub out of its place? I do not want to crush or break it. It appears to be made of steel and copper welded together, and the end of the copper part clamped.

  • I guess if I would start bending it at the copper part, the steel part wouldn't move much because it's harder, and I would only end up breaking the weld.
  • Bending at the steel part could work, but then I would have to either grab it with pliers (and risk crushing it), or start hammering it from the downside to bend it upwards (which again can crush or break the tube).
  • Maybe I could just grab the steel part with my fingers and try bending, but again I was afraid on ruining the tube and thus the compressor.

EDIT: The refrigerator is an Electrolux ERF2404FOW. Here is a photo about the situation:

service cover blocked by process stub

Best Answer

Okay so the process stub is the location of where vacuum is pulled and the refrigerant is pumped in. The stub is then pinched off tight enough to seal it and then the line is cut and brazed. The copper is very flexible. The braze is stronger than the copper. The weak point is the steel-copper joint.

If you must bend it, do so at the copper portion. I personally would cut around it depending on what the condition of the joints looked like and the age of the unit. Copper work-hardens and the vibration of compressor and pressure changes from cycling is enough to harden the copper.

With all that in mind bending it and kinking it is not a concern because it no longer has any use.

Edit

enter image description here

Guangdong

As you can see here the stub is intact on replacement compressors. What happens is the suction and discharge lines are connected and the stub is used to pull vacuum, leak check and charge the system. It's then pinched off very tightly, the line is cut and pinched again at the tip and welded shut using silver phosphorus (SilFos). At that point it's a totally useless vestigial appendage. As long as it doesn't crack open, you could bend it over out of the way. Again the weak point is the connection at the compressor where the copper is fused to the steel. Disturbing any part of the refrigeration system is ill advised but as a last resort it is acceptable. It could result in a leak at which point you buy a new refrigerator because repairs on a refrigerator compressor are stupid expensive and likely to fail prematurely.