How to repair warped sliding door frame

sliding-glass-door

I've got a south-facing sliding door, the frame/track has warped stopping the screen from closing. I've seen replacement tracks, but the issue seems to be that the channel the track should ride in is too warped for a track to sit in cleanly. I was thinking about just trying to cut away some of the warped channel to get the track to lie down.

Anyone know of a way to repair this short of replacing the whole door frame? Any big drawbacks (other than appearance) to cutting away some of the warped portion just to get the track to lie down properly?

Overhead view:
Warped Track

Side View after cutting away part of warped piece, also bows upward:
Side view, cut away

Best Answer

To me, “a warped frame” means twisted. In order to “fix” a twisted frame, you’ll need to 1) remove the track (threshold), 2) clean the track and where it’s placed, 3) straighten the track, and 4) re-secure the track to its correct position.

Straightening the track could be the most difficult. I’d try heating the track so you can twist it back to it’s original shape. I think a tool like an electricians conduit bender will work. (We use it to heat and bend Trex Decking too.) It looks like this and you could put the “warped” end of the frame into it...

https://jet.com/product/Greenlee-PVC-HeaterBender/1519c3795e4b4943bccec436d81b0447?jcmp=pla:ggl:nj_roc_gen_appliances_a1:appliances_heating_cooling_air_quality_space_heaters_a1:na:PLA_1062463102_53743929562_pla-306111780120_m:na:na:na:2PLA15&pid=kenshoo_int&c=1062463102&is_retargeting=true&clickid=7f0505b1-7b91-4390-9fd6-468b0e8922f7&kclid=7f0505b1-7b91-4390-9fd6-468b0e8922f7&gclid=CjwKCAjw54fdBRBbEiwAW28S9sAKKhrHWzpb6aTbi4bOTQiwt6dy6WvLDGMN5IDvVVJWvS0hC-ItIhoCvVkQAvD_BwE

After it’s heated, you could remove any bumps or twists in the frame before you reinstall it. (You may need to drill a few extra holes so you can add a some screws to keep it aligned until it cools.)

To keep the threshold watertight, I’d install flashing under the threshold and set it in sealant.

BTW, don’t over heat the frame or it will flop around like a piece of spaghetti and you’ll never get it back to it’s original shape.