How to stop exhaust fan vent condensation problems

atticbathroomexhaust-fan

So, our bathroom fan leaks when it is cold. In the attic, the PVC pipe connected to the exhaust is uninsulated, and frosted — shock!

So, my question is, what is the best way to fix this? Do I cut the PVC pipe, and run an insulated wrapper around it? Or would there still be issues?

Should I leave some sag in a section of the insulation I add so that any moisture will drip there, and later evaporate?

I'm kind of wondering if I am overlooking something as the other ducts are insulated. Of course, they don't leak.

Here is a picture of the situation in the attic:

enter image description here

Best Answer

It's a near certainty to be the insulated flex duct. For the sake of discussion, insulation will help quite a bit, but some drip back is inevitable due to the configuration. Condensation will happen. Bathroom exhaust has a very high dew point. As soon as it hits a surface colder than dew point, condensation happens.

With insulation, condensation will occur much higher up, but it will happen. Then it runs back down the duct to drip out of the fan into the room. The only solution is to not vent straight up. The duct should turn to horizontal as soon as possible after leaving the fan. The remaining duct should slope slightly away from the fan to eliminate drip back. If possible, the duct can be exhausted out a nearby sidewall. If the roof exhaust is the only option, the duct could be configured to have a type of drip loop where water can collect instead of running out of the fan. Hopefully any water collected would evaporate before much can accumulate.

You might consider placing a very small drip hole at the lowest point, and let condensation drip out of the duct into a more suitable container from which it can evaporate.