Needing Help with new thermostat install (C Wire)

The C-wire substitution requires you to use the G-wire. When using the G-wire as a common you have to change it to C at the thermostat, and then to a common in the bottom panel of the unit. In your situation, your specific unit uses an older style control board made by White Rogers. This early revision of the board did not have a terminal bus on the board the thermostat, air conditioning, and fan speed 24v connections. Wires were used instead if a terminal bus, and only has 4 connections (your W, G, R, Y wires). To have your new thermostat work, you will need to remove the thermostat wire at the unit. Then you must either ground it to an exterior panel of the unit, or using spade, attach it to one of the open neutral buses on the control board. After doing this and adding the G-wire on C at the thermostat, it will work fine.

Now that the thermostat is working, you have lost the ability to control the fan. A little trick if you want to retain a way to control the fan without having to run a new 5-wire is to get a piece of 18/2 wire and run it into the control panel of the unit. Attach one wire to R and one wire to G. Attach a switch box to the side of the unit and run the wire into it. Connect the 2 wire to any light switch and mount it into the switch box. Throw your switch cover plate over it, and you have yourself a home made, manual fan switch that you can activate by going to the unit.

For Reference:

• W - Heating
• R - Continuous 24v Power
• G - Fan
• Y - Cooling

• C - Common

  R is used to energize, C is common (For Optional Accessories like A/C, Etc..)

• Closing R and W will initialize the heating cycle
• Closing R and G will initialize the blower to run on low speed
• Closing R and Y will initialize the cooling cycle and the blower on high speed
• Closing R between Y on certain units will only energize the A/C relay and not activate the blower. These units require the thermostat to energize the Y and G terminals together to initialize the cooling cycle and the blower on high speed. Make sure to check that the Air Conditioning is working properly, and that the blower is running on high when the Thermostat is calling for cooling.

First off, the green wire should connect to the G terminal on the thermostat. It's connected to the G terminal in the furnace, and so should also go to the G terminal on the thermostat.

At the thermostat, the extra blue wire should connect to the C terminal. Depending on the furnace (read the documentation, and analyze the schematic to be sure), you should be able to connect the other end of the blue wire to either of the C terminals in the furnace.