Not sure why this ground wire keeps tripping the breaker

electricalgroundingswitch

I'm putting in a new switched ceiling outlet in a garage for ceiling shop lights. I want to have a 2-way switch to allow control from either side of the garage. For some reason the breaker trips if I connect the ground wire from the distal switch, but if I don't connect it to anything the outlet works as intended.

I'm wondering if this is normal? Am I wrong in leaving it disconnected? Is there a better way to wire this up?

Thanks in advance!

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Best Answer

This diagram makes no sense as drawn. It is not clear how much of that is limitations in the drawing software vs. misunderstanding how 3-way switches are wired. Among other problems, I see: screws not connected to any wires; switched hot and neutral to receptacle(s) not together; multiple wires to individual screws. And it just doesn't seem "right" overall.

Here is a brief description of how to properly wire 3-way switches.

Ground

Connect all ground wires together. If metal boxes are used, the incoming ground goes to the box with a special screw and then the switch (assuming it has a metal yoke) grounds automatically. If plastic boxes are used then connect all grounds together with a pigtail to the switch ground screw. You do not include ground wires normally in wiring diagrams as they only add clutter.

3-Way Switch Screws

There is no standardization for the location of the 3-way switch screws. What is commonly done is to have two screws of one color (e.g., brass) and one screw of a different color (e.g., black). The two that are the same are used for the travelers, which are a pair of functionally identical wires that connect to the two screws on each switch. The screw that is different is the common, which can be:

  • Incoming Hot (i.e., from the breaker)
  • Outgoing Switched Hot (i.e., to the light or receptacle)

Wire Colors

Standard US 3-wire (not counting the ground - ground is always there, but is ignored for diagrams and instructions - just always connect all grounds together) cable is black/red/white. Neutral is always white, but white is not always neutral. However, if white is not used as neutral then it must be marked (usually a piece electrical tape - black or red or any color except green or white) on each end to indicate it is not neutral.

Neutral in Switch Boxes

Neutral is now required in switch boxes in most areas. I think (but am not 100% certain) there may be an exemption for a 3-way switch as long as at least one of the 3-way switches in a circuit has neutral. But when you are wiring a new circuit it is generally easy to wire it up so that neutral is everywhere.

Balanced Current

Cables running between boxes or wires inside conduit always need to be balanced to avoid certain problems. Ground doesn't count - it can take a different path as it only carries significant current in a short-term situation - so in a retrofit situation ground can be an entirely separate wire, though in normal installations it will always be either in the cable with other wires, in the conduit with other wires or be the conduit itself (metal conduit).

This can take a few forms, depending on the type of circuit:

  • Hot + Neutral
  • Switched Hot + Neutral
  • Hot + Travelers (at any time there is current on hot, one of the travelers is switched hot)
  • Switched Hot + Travelers (at any time there is current on switched hot, one of the travelers is hot)
  • Travelers + Neutral (at any time there is current on neutral, one of the travelers is switched hot) - this is what I recommend for a new 3-way switch circuit.
  • Hot + Switched Hot - this is an old-style switch loop, common in older houses but not allowed in newer code
  • Hot + Switched Hot + Neutral - this can either be switch loop + neutral to provide neutral in a switch box, or it can be switched circuit + hot to provide always-hot up to a switched fixture box to provide ongoing hot/neutral for another part of the circuit

How to Wire

I recommend a basic layout of:

  • Breaker -> Switch 1
  • Switch 1 -> Switch 2 (travelers + neutral)
  • Switch 2 -> Light

and here is how you do it:

  • Run a standard /2 (black/white) cable from the breaker to the Switch 1 box.

  • Switch 1 Box

    • black/white cable from breaker - black (hot) to common screw
    • black/white cable from breaker - white (neutral) to white (black/red/white cable)
    • black/red/white cable to switch 2 - black (traveler) to traveler screw
    • black/red/white cable to switch 2 - red (traveler) to traveler screw
  • Run the /3 (black/red/white) cable from Switch 1 box to Switch 2 box

  • Switch 2 Box

    • black/red/white cable from switch 1 - black (traveler) to traveler screw
    • black/red/white cable from switch 1 - red (traveler) to traveler screw
    • black/white cable to light - black (switched hot) to common screw
    • black/white cable to light - white (neutral) to white (black/red/white cable)
  • Run a standard /2 (black/white) cable from the Switch 2 box to the ceiling box

  • Ceiling Box

    • black/white cable from switch 2 - black (switched hot) to receptacle or light fixture hot screw
    • black/white cable from switch 2 - white (neutral) to receptacle or light fixture neutral screw

If you have more than one ceiling receptacle or light fixture, daisy-chain with additional /2 (black/white) cable.

GFCI

You don't generally need GFCI protection on hardwired light fixtures. However, you do need GFCI protection on all receptacles in a garage. That can't be done using a GFCI/receptacle combination in the ceiling, so your options include:

  • GFCI/breaker
  • GFCI/receptacle in the circuit before the first of the 3-way switches
  • GFCI/receptacle in the circuit after the second of the 3-way switches - but I don't recommend that
  • GFCI/deadfront (same size as a receptacle but just has TEST/RESET buttons and no receptacle) before the first of the 3-way switches

Since most lighting uses relatively little power, I recommend a GFCI/receptacle. Having an extra receptacle right next to the first switch is convenient and also easy to do.