Plumbing – How to configure the plumbing with PEX

designpexplumbing

I have a house built in 1940, which has a mix of copper, PVC and galvanized pipe for its plumbing at present. I am going to be gutting the upstairs bathroom in the near future, and have access to most of the rest of the pipes, giving me an opportunity to replace all of the corroded galvanized and to reconfigure my plumbing pretty completely.

I'd like to install a PEX manifold system in the basement, but what I don't have is any way to feed 3 cold and 2 hot lines up to the 2nd floor without opening walls I don't want to open, so I am thinking that I could install a small manifold on the 2nd floor just for that bath, and feed the rest of the house (kitchen sink, fridge, dishwasher, another full bath (2 hot 3 cold) and a half bath (2 cold 1 hot) from the basement manifold.

I have 3/4 copper coming into the house, if it matters.

What should my piping configuration be? Am I right in thinking 3/4 runs to the upstairs manifold and 1/2" runs from it to each fixture?

I was thinking about using using 2 3-port MINIBLOC manifolds (1 cold 1 hot 3 ports each) in the upstairs bath and 1 14-port MANABLOC manifold (6 hot, 8 cold) for the basement.

Total fixtures to be fed:
– Upstairs Bath (separate manifold?) – 2 hot, 3 cold (sink, tub, toilet)

  • Line to upstairs bath (main manifold) – 3/4" – 1 hot, 1 cold
  • Downstairs bath (main manifold) – 2 hot, 3 cold (sink, tub, toilet)
  • Kitchen (main manifold) – 2 hot, 2 cold (sink, d/w, fridge)
  • Half Bath (main manifold) – 1 hot, 2 cold (sink, toilet)
  • Garden hose bib – 1 cold

So for the main manifold that's 5 hot, 8 cold. Is that enough or should I step up to the 24 port manifold (9 hot, 15 cold) even though that would have 4 unused hot and 7 unused cold?

Or – should I consider a completely different configuration altogether?

Best Answer

First of all the information I'm providing is based on my local codes, your local codes my very.

Quick Answer

You will need to feed the lower floor manifolds with 3/4" PEX inlets and 1/2" outlets. No manifold would be required for the upper bathroom as only 1/2" PEX is needed for both the hot and cold, just tee off the 1/2" lines to feed the sink, tub and water closet. All individual fixture runs would be 1/2" as well.

Detailed Answer

Using manifolds and running to each fixture individually is called a homerun system. This can be less labour but may have a higher material cost. It all depends on how far the groups of fixtures are from the manifold. This method is typically used when the pipes are run through the slab.

Depending on the location of the fixtures, you may want to look at a truck and branch system. This is were you would run two mains and branch off to the fixtures as it passes them. The mains would get smaller as the fixtures are taken off.

Water lines are sized so that the velocity within the pipe is kept below a set point. This is to limit the wear and tear on the pipe material. Different materials can handle different velocities at different temperatures. The max velocity for copper and PVC is 5ft/sec for cold and 4ft/sec for hot. PEX pipe can handle a maximum velocity of 8ft/sec for both hot and cold.

Fixture units (FU) are given to typical fixtures. A FU is a design factor that is used to represent the typical requirement of a particular fixture (it is not a flow rate but).

Fixture Units for Private Use Fixtures (no flush valves):

|--------------------------------------------------------|
| Fixture           |    Hot FU  |  Cold FU  |  Combined |
|--------------------------------------------------------|
| Bathroom Group    |      4.50  |     4.50  |      6.00 |
| Bathtub/Shower    |      1.50  |     1.50  |      2.00 |
| Clothes Washer    |      2.25  |     2.25  |      3.00 |
| Dishwasher        |      3.00  |        -  |      3.00 |
| Hose Bib          |         -  |     7.00  |      7.00 |
| Kitchen Sink      |      2.00  |     1.50  |      1.50 |
| Water Closet      |         -  |     3.00  |      3.00 |
| Lavatory          |      0.75  |     0.75  |      1.00 |
|--------------------------------------------------------|

The above table lists the common residential fixtures and their FU. You can see that a bathroom can be considered one group and has a lower FU then the sum of it's parts. This is because they are typically used by one person at a time so it is unlikely that all fixtures will be running at the same time.

Once we have the FUs, we can look up a sizing chart that will tell us the maximum FUs that a pipe of a set size and material can handle while staying below the maximum velocity. You can view these tables in the Domestic Water Sizing Tables (For Small Buildings) section below.

Based on this information, we can size your distribution system as follows for PEX:

|----------------------------------------------------|
| Fixture Group        |      Hot      |    Cold     |
|                      |    FU  Size   |    FU  Size |
|----------------------------------------------------|
| Upstairs Bathroom    |  4.50   1/2   |  4.50   1/2 |
| Downstairs Bathroom  |  4.50   1/2   |  4.50   1/2 |
| Kitchen              |  4.50   1/2   |  1.50   1/2 |
| Half Bathroom        |  0.75   1/2   |  3.75   1/2 |
|----------------------------------------------------|

So you can see that the pipes feeding each group of your fixtures will only need to be 1/2". Each individual fixture would also be 1/2". However, depending on how the groups of fixtures are located relative to each other, you may require 3/4" pipes to feed more then one group. The total FU of your house is 14.25 Hot FU (3/4"), 21.25 Cold FU (1") and 28.00 Combined FU (1"). The Combined FU is used to size the section of pipping from the cold line into the house to the hot water tank. Don't be alarmed that the cold and combined are sized at 1". This is due to the allowance of the hose bib, which our code now calls for 7 FU. This is too high and has been causing issues in large buildings with hose bibs on small decks, in that the lines are oversized and do not properly flow, allowing for growth in the water. Without the hose bib, your cold is only 3/4".

Domestic Water Sizing Tables (For Small Buildings)

  1. Minimum pressure available - 60 PSI at property line. (Greater acceptable).
  2. Pressure reducing valve set at 60 PSI minimum.
  3. Pressure loss for meter (3 PSI), maximum building height 25 ft. (10.82 PSI)
  4. Minimum 0.115 PSI for friction loss. If less than 0.115 PSI, system must bp fully engineered by detailed method or there will not be sufficient water to supply the fixture.

Pipe Flow Velocity Table For: Copper & PVC:

|---------------------------------------------|
| Pipe Size | 5ft/sec (cold)  | 4ft/sec (hot) | 
|           |    GPM      FU  |    GPM    FU  | 
|---------------------------------------------|
| 4"        | 186.65     850  | 149.32   600  |
| 3"        | 106.16     400  |  84.93   295  |
| 2-1/2"    |  74.37     245  |  59.50   170  |
| 2"        |  48.23     120  |  38.58    81  |
| 1-1/2"    |  27.72      46  |  22.18    34  |
| 1-1/4"    |  19.59      29  |  15.67    22  |
| 1"        |  12.86      18  |  10.29    14  |
| 3/4"      |   7.54       9  |   6.03   7.5  |
| 1/2"      |   3.64     3.5  |   2.91   2.5  |
|---------------------------------------------|

Pipe Flow Velocity Table For: PEX, PE, PB, CPVC & Ductile Iron:

|-----------------------------------|
| Pipe Size | 8ft/sec (cold & hot)  |
|           |    GPM            FU  |
|-----------------------------------|
| 4"        |    300          1800  |
| 3"        |    170           750  |
| 2-1/2"    |    152           500  |
| 2"        |     78           265  |
| 1-1/2"    |     44           102  |
| 1-1/4"    |     30            54  |
| 1"        |     20            30  |
| 3/4"      |     12            17  |
| 1/2"      |    5.8             7  |
|-----------------------------------|
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