Plumbing – How to fix a sewer pipe leak in a prefab concrete floor

concreteleakplumbingprefabsewer

My house is built with prefab concrete slabs for walls and floors. These have been prefabricated with most of the plumbing and electricity tubes pre- installed inside the concrete.

While redoing the bathroom I drilled an 8mm hole right through one of these sewer pipes in the ceiling (I think it must be PVC since the part coming out of the ceiling is PVC). On the floor above we have a washing-machine and two bedroom sinks connected to this pipe (all pipes are inside the floor). If we open any of these taps, the water comes through the hole.

enter image description here

How can I fix this? Do I really have to break away the concrete or could I get away with plugging the hole with silicone kit (being careful not to block the pipe above with excessive kit). Would it become a problem if the concrete keeps getting wet near the leak?

If I really have to remove the concrete, how should I do it? I guess that when I use a jackhammer it would only cause more cracks and leaks in the pipes?

Another option might be to saw the large PVC pipe, and try to fix the leak from the inside of the pipe, maybe with polyester or some epoxy type of product?

Edit: the pipe appears to be about 55 mm deep inside the concrete and is about 80 mm in diameter. The floor/ceiling is at least 200 mm thick (rough guess).

Edit 2: After talking to a professional contractor, his advice was to use some kind of chemical plug with two components. I don't know what the components are but it did sound convincing, and I'm willing to give it a shot if it saves me breaking up the whole cealing (which I can always do afterwards if it turns out to be a flop). He'll be doing it for me next week if I agree (special tools are needed, so it would not be economical to do it myself).

Best Answer

You're not going to like the answer, but the way to properly fix this for good is to break up the concrete, cut out and replace the damaged section of pipe.

There are a variety of ways you could break this up. A sledge hammer, a hammer and chisel, a SDS drill with a chisel bit, or a larger chisel like a Brute. If you have a ton of time on your hands, you could use a standard hammer drill and drill tons of little holes around the area to remove and then break it up with a smaller hammer and chisel. The concrete should not crack outside of the immediate area you are working on. As for the pipe, yes you might damage it further but you need to replace a section anyways.

Once repaired you would add new concrete and replace the finish (hard to tell from the pic).

Any other fix is unlikely to be permanent or without compromise.