Rust and ash in the AC/furnace – should I be concerned

air-conditioningfurnacehvac

TL;DR – Furnace/AC generates a lot of rust flakes and ash, not sure what this means.

UPDATE – An inspector came by to look at the furnace. While the inspector didn't find anything broken, he said it was nearing its end of days, and that it was only a matter of time until something broke. As per his recommendation, my apartment complex replaced the unit.

I live in an apartment unit that's 34 years old, and I'm a little concerned about the state of my furnace and AC unit. I don't know exactly when it unit was installed, but it seems to be showing its age. I noticed an excessive amount of rust flakes and, now that the gas heater is flexing its muscles for the cold this season, some ash. I honestly don't know much about HVAC systems in general, so I took some pictures. Is the condition of my system any cause for concern?

Rusty ledge

This is where most of the rust would pile up. I have cleaned most of it off. Before I did, it would simply drop to the ledge and floor below.

Gas burners

This is underneath the rusty ledge, looking at the burners. You can see some of the rust that fell from above, as well as some ash from near the pilot light.

Closer view of pilot light, rust flakes, and ash

A closer view of the pilot light, showing the rust flakes and ash piling up below. The ash was not present before this season when the heat kicked in.

Left hole

Underneath the rusty "hood" in the first image, there are two holes where it seemed most of the rust would fall from. It was a little difficult to get a good picture of these holes, so please excuse the poor camera work on my part. This is the left one. I'm not sure what the larger bits once were, but they don't look or feel like metal or rust. My guess is that at some point this hole was partially covered by some material that fell apart through the years.

Right hole

The right hole didn't have the same non-metallic flaky bits, but did show a good amount of rust flakes sitting inside. I'm not entirely sure what these holes are for, but again, I'm not very familiar with these systems. It seems like a majority of the rust comes from these holes and drops onto the rusty "hood" (first picture). I lightly brushed my finger along the outer rim of the hole and rust eagerly fell out.

Floor

This last picture is of the floor below the unit. You can see a small section where I dragged my finger through the rust that had piled up. I doubt this picture is very relevant, but I included it to give a scope of how messy this system is.

I know this is a long post, so thank you for reading it through. My question is, should I be concerned about the excessive amount of rust accumulating through this system? As far as I'm aware, the furnace and AC work alright apart from being noisy and inefficient.

Best Answer

I would talk to your landlord to ask them to inspect your furnace/AC for the year and let them make the determination.

When I do something like this with my landlord, I remind them that making sure things are right will save them from a catastrophe, possibly in the near future. And yes, I do say it something similar to that. I hold back only enough to let them feel as if the decision is theirs. I also make valid statements about things should work, vs how it currently is working, even if I have to research that info first (like you are doing).

If your landlord is honest, and not a slumlord, you have a good chance to get at least some work done to it, if not replaced. Most furnaces are designed to last around 20 years, so it's a good chance it's been replaced sometime in those 34 years since the building was built. It may simply need a good cleaning and some basic maintenance.

Furnaces usually smell of burnt rust and dust when they first come on for the season. If that odor continues past the first week of steady use, then it's not normal, in my experience.

Again, letting your landlord make the decision will make you sound like less of a jerk tenant (or worse) and more of a concerned person who knows what you/they're talking about. Just because you got your information of the Interwebs doesn't have to mean anything to them. ;-)

Simply making them away of a situation before it becomes a problem will, eventually and hopefully, will get you on their good side. I find that useful, myself.