Rusted metal pole in sleeve

rust-removalstuck

I have a square metal pole in the ground which has a metal sleeve and it's rusted that I can't get it out. In the past I've removed these poles using a Jeep jack (as in the image) and it's worked well. Now the Jeep jack is starting to break at the lip. The length of this pole under the ground is 18 inches.

So far I've tried spraying a ton of PB Blaster Penetrant into the area between the pole and the sleeve and come back and tried again and sprayed again leaving periods of 30 minutes to 4 hours between each try. I've done this 4 times so far.

I'm looking for more ideas on how to free this pole from the sleeve. Thanks.

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Best Answer

Eighteen inches of the post penetrating into the sleeve with rust most likely to be along most of the internal overlap will be next to impossible to get apart. One of the most helpful techniques for freeing rusted parts is heating the outer part so that it expands to loosen the joint - but that technique is not possible in this situation.

I suggest that you will likely have to break or cut out the concrete around the sleeve in order to get the whole thing removed all at once. This effort could be really a lot of work if the sleeve had been installed into its hole with concrete poured around it.

Too bad to hear that your jack is breaking. If there were a way to apply the load on the jack close to the body of the jack as opposed to way at the tip would be way better. If the casting of the jack is actually broken or cracked you should remove the unit from service so that you do not try to reuse the jack at a future time and have a safety compromise.