Should I upgrade the evaporator coil when a I get a new furnace

air-conditioningcentral-air

We are about to start adding a 400 sq feet addition to our just purchased to-be rental property that is 1000 sq feet, so 1400 sq ft. total. The property is in NE Ohio, so we get heavy snow and cold and humid summers.

In this house we are:
Replacing the 17-year old gas furnace with a high-effeciency unit.
Abandoning our in-slab forced-air ducts and putting in attic ductwork in both the existing space and addition.
The 3-year, 2-ton rated air conditioner compressor we are going to keep – the HVAC guy said it may be underpowered, but since it is so new we are going to see how that goes.
The interior is going to be a total gut, from the flooring to the attic, so anything goes and I'm not worried about anything getting damaged.

Since we are changing out the furnace though and changing the direction of the airflow from down (into the slab ducts) to upwards (into the new attic ducts) he is suggesting we change out the evaporator coils to one that is rated for 2.5 tons in a upwards direction. He says that he has seen issues with just flipping over evaportor coils, and if we do decide to upgrade to a 2.5 ton compressor, we would have to upgrade the evaporator coil as well.

This is an additional $1200, which is inline with an evaporator replacement. What I want to know is a) what he is suggesting makes sense, and b) are there issues will running an over-sided evaporator vs. the compressor? I'm more concerned with this being done right than cheaply.

Best Answer

You need about 1 ton of cooling per 400 sq/ft.

At 1,400 square feet you will be undersized by about 1.5 tons. If you have excellent insulation everywhere then 2 tons might work but you will likely notice that your unit is constantly working on high for hours on end.

Also, from https://www.cooltoday.com/blog/is-it-bad-if-my-evaporator-coils-and-condenser-coils-dont-match

For example, an evaporator coil that is smaller than the condenser coils might, in some cases, provide better dehumidification but it can’t cool the home as well. On the other hand, an evaporator coil that’s larger than the condenser coils will cool the home well but will remove little to no moisture from the air.