Support a granite countertop overhang with embedded steel bars

bracketsgranitekitchen-countersrough-in

I have read that you can support a granite overhang (such as a bar) using 1/4" steel bars below or embedded in the rough top.

The purpose of this is to support the 16" overhang without using corbels or posts which get in the way of barstools.

However, given the 3/4" MDF rough top, I find that the 1/4" steel bars are more flexible than the MDF.

My intention was to use a power planer to cut channels into the rough top, then to epoxy the steel as bracing into the MDF, as shown in this example photo (not of my actual install):

Steel bars in subtop

But will this actually give me any more support? Am I just gaining tensile strength for the MDF?

Best Answer

Based on the flexibility of the flat bar stock, I decided to use square 1/2" tube stock.

Using a 3/4" MDF subtop, I routed channels 5/8" wide and 9/16" deep. I then filled these channels with polyurethane glue, set in the steel bars, and finally I used a drywall knife to spread and flatten glue over the top of the bars.

Here are pictures of my actual work:
The cabinets are backed by a 2x8 pony wall. The MDF is glued and screwed to the pony wall and all cabinet frames. The steel bars span everywhere except the sink cabinet.

Sink side routing Corner side routing Glue applied