Testing AC ductwork

hvac

I am about to bring in a contractor to install central AC in my house. I am in the final stage of a rather comprehensive remodeling effort, all of which was done either by me directly (cca. 85%) or by closely micromanaged contractors. To explain the need for this inquiry, I will admit to being a control freak and never liking to get into any projects into which I do not have the closest insight.

Since HVAC is currently not my specialty as I have never done it, and I generally do not like to confide in contractors (albeit I admit there are some honest ones out there but I am just too much of a control freak to trust a single person without an X number of other opinions), I am looking for a testing methodology/heuristics to verify that he is doing the thing right.

The pump/condenser equipment is the easiest part and I will choose those so I am not worried about that. But the one think I am skeptical about is whether he will do a good job setting ductwork because that is specific to each case. E.g. is there an easy way (online calculator?) for me to plug in the sizes and types and angles of all the ductwork to evaluate his proposal?

Another question is whether there is some device that can measure the flow out of registers when the pump is blowing and to make sure that remote registers get proper air circulation? Also does it make sense to pump up the system (like with black pipes for gas) to make sure there is no leaks along joints anywhere in the ductwork?

Or generally, any checklist/guidelines by which to evaluate and monitor the work my contractor does.

Best Answer

Yes, everything you mention exists.

A blower door is used to test the entire house for leaks. Blower doors can also be used on duct systems. Airflow meters are available. Sheet metal ducts are generally sealed with a duct mastic (not duct tape!). Duct insulation is a sore point: there's nothing really great out there. Duct mastic is OK, but leaks do develop over time. Flex duct generally starts out better in terms of air leakage, but a few years down the road it may underperform hard ducts.

Most importantly, you want a system with sufficient dampers that you can 'balance' it. Unlike a typical radiant system, where you can always add a thermostat to a radiator, your options to fix any problem at the vent level are minimal.

There are tables for airflow, but the really important thing is not the absolute airflow, but ensuring the flow is nicely balanced.

Generally energy consultants do a better job of all this than HVAC contractors.