Tile – How To Level Uneven Fireplace Hearth Concrete

fireplacegranitesubfloortile

I am remodeling my fireplace. The hearth and mantle were granite/marble slabs (huge ones cut around the firebox). I removed them from the mantle and hearth with a sledge and chisel, expecting thinset or mastic to be used to attach the hearth stone to the subfloor. Unfortunately, I found this instead:

Concrete weirdness

It's very hard and very uneven. I hardly dent it with a chisel or sledge.

In terms of unevenness, it is 1" from flush at the back (where it meets the wall) and 9/16" from flush at the front (where it meets the hardwood). It's also full of dips and divots and high points. It also appears to be set nearly against the hardwood at the edges, with no spacing for a joint or anything. This home is from the 1950's.

What's the best way to remove and/or level this surface out, so that it is a uniform 3/8" deep from flush?

Best Answer

If there are high points above the desired end level, use a silicon carbide block (you'll find them in the masonry section, with grooves in the face and a big plastic handle on the back - roughly 4x8x2 inches) to grind them down. They work surprisingly well. If the floor you are trying to match is level, then a self-levelling underlayment product (generally a form of gypsum cement) is the typical approach to make the surface level and even. If the floor is not level and you need to match it's non-level-ness 5/16" down you will need to fabricate a screed to run on the floor and level 5/16" below the floor, and use something less self-levelling, like mortar, so it stays put when screeded.