Water heater builds up excessive pressure only when reheating the tank. What’s going on

water-heater

The pressure release valve on my water heater will trip predictably after a significant amount of hot water has been used (e.g. dishwasher, laundry, long shower) releasing 16 oz or less of water. It only happens if a sizable quantity of hot water is used and the water heater as to heat up cold water, if the tank is sitting idle full of hot water it won't happen.

I've noticed that after using a lot of hot water, if you wait about 10-15 minutes then turn on the hot water there's almost an explosive blast of pressure as the water heater is heating cold water. Letting a faucet drip hot water usually prevents the pressure release valve from going off.

It's an electric water heater over 6 years old with a cold water expansion vessel. The temperature is set to about 110 and I've been slowly ratcheting it down to see if it affects this pressure build up, it doesn't.

What's going on?

Best Answer

Your expansion tank has likely failed or isn't large enough for your hot water tank. Expansion tanks have a bladder in the middle that ensures it is half full of air and needs to be periodically checked to be sure it's properly pressurized. These bladders eventually fail, allowing water to enter the air side, which eliminates the ability to absorb the expanding water.

Replacing the expansion tank may be a simple process if it's just screwed on. With the water shutoff, you unscrew the existing tank, pressurize a new tank, apply some plumbing dope to the threads, and screw the new tank on.