What’s the best tool for cutting holes into duct work

hvac

I've cut a few supply and cold air returns into my main branches and it's been a PITA. Need to cut another 6" hole for a return, it's just standard rectangle ductwork, probably 14" wide x 10" high.

Best Answer

You might be able to rent a tool from a rental yard called a "nibbler"; you would start with a drilled hole and then the nibbler takes little semi-circular or rectangular bites out of the sheet metal. There are also inexpensive ones now that attach to a drill motor, one is shown in this video. He has troubles with it because he is trying to use it on corrugated sheet metal, you would not have that issue. https://www.youtube.com/watch?v=Wt4O62qnHsk