Will soldering a cast brass finial to 38mm brass handrail tube discolor either metal

soldering

I am looking at soldering a cast brass finial to 38 mm brass handrail tube because the fit is too loose for using grubs-crews.

Can anyone tell me if a decorators-style propane torch be hot enough for this, and will the heat discolor the metal permanently?

I am used to soldering copper tube joints as big as this, but not heavy gauge and not brass.

Best Answer

I have silver soldered this size in the past for a large commercial ice maker. I did use an expander to stretch the copper to be a snug fit in the fitting (German ice maker US made compressor); after silver soldering, I cleaned up the pipe and manifold with a light (400 grit) sandpaper then sprayed with a clear sealer since this was used with food production and inspectors look for anything ugly.

Even though this is just a mechanical joint, I would use a swage tool to expand the copper for a snug fit, or your solder connection will be the same as a grub screw.