Wiring – Mysterious 40v multimeter reading on AC appliance chassis (US 120v)

appliancesgroundingreceptaclewiring

I'm an electronics guy but my specialty is DC stuff, I know very little about AC wiring, so forgive my naivete…

I have an old 16mm slide projector I found in my grandparents house. The original AC cable was all frayed, so I opened it up and spliced in the new one, capping and taping everything and being very careful to make sure that there were no internal exposed wires that might contact the chassis. The only components inside are the projector bulb and an AC motor, and of course the switch.

There was no ground wire initially (and I replaced it with nonground two-conductor line). When I turn on the unit, I could touch it just fine (i know, i know, should always have had it grounded first), but when I double checked with my multimeter sticking one probe into either AC outlet side (hot or neutral) and touching the chassis or switch with the other probe, I'm getting a consistent voltage of about 20-40 AC and DC (don't have an oscilloscope to differentiate). Never felt a shock, and haven't tried checking the amperage yet (as I don't know how to check it in series…unless I do the same way?) Anyhow, wondering if anyone can comment on what this spurious voltage is, why it didn't shock and kill me, and how to make this thing absolutely safe…

Thanks all!

Best Answer

If the projector has a metal case then it should be grounded. Buy a new three wire appliance cord and secure the green wire to the case. Make sure it is always plugged into a grounded receptacle. Then you can test the current draw on the ground wire. (use a clamp type meter) This will tell you if you really have a problem. The tests you site mean little or nothing.