Wiring – Under what circumstances is galvanic corrosion a concern in electrical work

galvanic-corrosionwiring

I'm curious why contact between dissimilar metals in electrical work is seems to only be a problem in some cases. For example, one must use antioxidant when joining aluminum and copper wiring in house wire and distribution panels. But what about the following cases:

  • Copper wire attached to brass and steel terminal screws in receptacles
  • Silver-colored (aluminum?) wire in light fixtures joining copper house wire
  • Various kinds of screws mounting metal junction boxes to studs

Why are those cases not a concern?

Best Answer

Galvanic corrosion is a problem when the two metals are wet or damp , water being necessary to conduct current causing corrosion. In some conditions of humidity and temperature change ,a small amount of water can condense ,promoting corrosion. Any time aluminum is connected to another metal there can be corrosion. I once had a home with a damp crawl space, all copper wire in galvanized conduit . When I worked in the boxes I wondered why there was white powder zinc oxide . Until one day under the right,or wrong, conditions I opened a box and several drops of water dripped out of the conduit.Aluminum will oxidize by itself in air depending on humidity.