Wood – French cleat mod

carpentrykitchensshelvingwoodworking

Some background for my question:

  • I have three 2x12x10 planks of stock lumber we already ran through a planer to get relatively smooth.
  • They will be used for open shelving in our kitchen supported by 1/4" thick steel brackets that are rated at 200lbs per pair.
  • Each shelf with have three of these brackets holding them up.
  • On average, each plank weighs roughly 30lbs (rounding up for simplicity!)
  • Brackets will be anchored to studs.
  • However, brackets are simple "L" brackets with no "support" bar for cantilevering, hence the main reason for this question! See photo below.
  • Bracket dimensions are: 11.5" deep, 9.375" tall, 1.5" wide
  • Dishes, cups, and glassware can add up quick weight wise. For example, our main plates alone weigh ~25lbs.
  • There are plenty of studs to anchor into if I could devise a sort of French cleat system or something similar…

Question:
Is there something I could rig up along the back lip of each shelf/plank to guarantee stability/hold?

Am I over thinking this? Would adding extra support besides just brackets be overkill?

bracket_pic

Best Answer

I'd suggest that you add a bracket on top for every bracket underneath. The effect of this (very roughly speaking) is that you'll double the stiffness of the bracket and double the effective length of the half against the wall.

The only downside is a bracket lump that dishes won't sit on, but if it was really upsetting, you could put a groove in the top surface to flush up the bracket.