Wood – How to fix gaps in shelf without a table saw

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I built this shelf for my office, I want to make it look as seamless as possible. I work with kids, only lightweight toys will go on this shelf. I was hoping some type of cover existed I could put over it. It needs one more coat of paint so I was originally thinking of just taping the middle parts together since I’m installing a bracket anyway. I included a picture, it’s on every shelf, but easiest to see on the bottom. Does anyone have more official/sage options? Thank you. enter image description here

Best Answer

Option 1:

  • Disassemble the left portion of the shelf.
  • Cut all shelves to the same length as the shortest shelf.
    • It seems that you'll need to make a notch at the back edge of the shelf to wrap around the vertical support for the right side shelves.
    • It appears that the largest gap may actually be at the bottom - use this gap to shorten the rest of the shelves.
    • If necessary, cut the left-side back to match this length.
  • Reassemble, ensuring that the shelves on the left match up with the appropriate shelf-face on the right.

Option 2:

  • Move all the shelves on the right up or down a hole or two so they don't line up with the shelves on the left, thus hiding the fact that they don't meet up.
  • Arrange your storage so that this mismatched height becomes "necessary" due to the mismatched height of things stored.

Option 3:

  • Buy wider shelves for the right side so they butt up against the shelves from the left.
    • Material may not be available in stock form at your local supplier in the 1/4" - 1/2" wider width you need, you may have to buy something 1" or more wider, then rip the back edge down to get the exact width you need.
    • Ripping the back leaves the white melamine covering on the front untouched so it still looks nice, and it helps hide any slight wobble in your rip cut of a long board.

Finally:

None of these cutting options require a table saw. (The rip cut suggested in option 3 would be easier on a table saw, but it's not required.) As a matter of fact, a table saw is the exact wrong tool to make a crosscut on a long piece of wood like a shelf.

You would want to use a circular saw, jig saw (prepare for a shoddy looking, uneven cut) or even "just" a hand saw for these cross cuts. You could do the rip cut with a hand saw, too (been done that way for centuries before they invented electricity...) if you wanted to.