I intend on using a band saw to cut out large meeples (the wooden pieces from the board game Carcassonne) from a 2×4 board. I'm worried about cutting my fingers.
What tool can I use to help keep my fingers out of harm's way? I've noticed push sticks, but the only ones I can find are push sticks that help you re-saw boards with a band saw. Is there a similar tool to help protect your fingers as you guide the board to cut out shapes?
Best Answer
Create a jig to hold the pieces in position for the various cuts. The jig will allow to maintain a safe distance from the blade and if designed well will give you a secure grip on the piece being cut.
Also try to design your cuts for mass production. For example cut the gap between the legs and around the heads while all the pieces are still one long piece of wood. Then cut the gaps under the arms and free each piece from the strip at the same time. You may want to consider leaving 4-6 inches of uncut wood at each end of the strip to give you something to hold on to while cutting the last piece on the strip. When freeing pieces from the strip start in the middle and work each half of the strip to your 4-6" handle.
I've included an image of the cuts I would plan, and a simple diagram of a jig to hold the piece while cutting.