Wood – How to reduce the thickness of a board except in one narrow area

routerswood

Due to some trim work, I need to shave off several 1 in x 3 in x8 feet boards.

I need to shave off the 1 in thickness by 3/8 inches EXCEPT for a rectangular of 1 in x 7 feet, with one side shared with the board. In other words, I need to shave off in a U shape three sides of the board. This is so it would fit into some door jambs.

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What is the best and safest tool to achieve this, even if somewhat time consuming? Would a wood router do this, and if so should I get plunge or fixed-base?

I'd prefer avoid using a table saw due to various factors including cost.

Best Answer

If I had to do this, I'd just plane down the entire boards on a thickness planer, cut a 3/8" x 1" x 7' board and glue it back in the desired place. If you don't have a thickness planer, maybe a friend does or maybe a mill shop in your area would do it very inexpensively. A 18 ga nailer with 3/4 nails could be used to hold the 1x7 in place while the glue dried, or even a bunch of small screws.

I know I'm not answering the question you asked, just suggesting an alternate approach.