Wood – How to SLIGHTLY widen bored hole in 2×6

drillholesandingwoodwoodworking

I'm making a stand-alone pullup bar and I bored 1 1/4" holes in 2×6's for my 1" galvanized pipe (1 1'4" outside) to slide through. Only the pipe is definitely 1 5/16" (thank you, guy at Lowes) and I can barely thread the first 1/2" of it with all my strength. I tried wrapping lots of sandpaper around my speedbore bit with a dash of 3M 77 and that slightly worked but the sandpaper wore out way too quickly to ever get me there.

Does anyone know how to uniformly sand the inside of the holes to give me my 1/16" of an inch?? I've only been able to find videos on how to go from one size bit to another, but nothing on how to make the hole you already have slightly larger.

Best Answer

You might use a half-round rasp or file.

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