Wood – Is a “painting pad / sponge square” indeed the way to get a smooth wood surface after applying polyurethane

hardwood-floorhardwood-refinishingpolyurethane

My last polyurethane finishing experiment failed. I applied fast-drying Varathane to 3/4" maple plywood shelves. They were very finely finished before applying the polyurethane, and became very rough after. I suspect that the culprit is a combination of overzealously going over surfaces more than once and using a fast-drying formula.

It's almost springtime and I'm now about to apply polyurethane to floors (after sanding them). I've learned the two lessons (use a slow drying formula to forgive minor overcoats, and attempt not to overcoat in the first place). Of course I'll be sure to remove the last speck of wood dust before finishing.

The last potential issue is the brush. I've used a general purpose brush (similar to those one might use for painting walls). But the first comment at the link above suggests using a painting pad / sponge squares. My local store's website lists "paint edger", brushes , and of course rolls. What are painting pad / sponge squares called at the main chains' websites, and are these indeed the simplest way to get a smooth finish after one application? My objective is to apply one layer this year and repeat when necessary, since I see that even the pros do not bother with two layers so I'd also rather not.

Best Answer

I have applied polyurethane with foam brushes many times. I refinish wood infrequently enough that cleaning brushes is not worth it to me. In my opinion they work great. The trick is to reduce adding to much air to the finish:

  • gently stir the can of polyurethane before you use it but do not shake like paint. Shaking will add a huge amount of air (bubbles). You can pour the finish into another cup for dipping into or just brush straight from the can.
  • dip the foam brush into the polyurethane just enough to partially load it. you do not want the whole thing full of polyurethane and then make a big puddle when you touch the wood.
  • DO NOT SCRAPE THE FOAM BRUSH ON THE EDGE OF THE CAN. just hold the brush above the can and let any extra finish drip off. You can wiggle it a bit but if you scrape the foam you will add a ton of air.
  • As you said, don't go over the finish again. If you end up missing a spot you will get it again on the next coat.