Wood – Is it possible to reduce a 1“ thick board to 1”/N boards

woodworking

I have some project plans. Most of the project calls for using 1/2" parts. I bought 1" thick wood, which actually only ends up being 7/8" when I measure it (I have heard this is normal).

Anyway, there are some parts of the plan that call for 1/4" wood. Is it reasonable to further cut my 7/8" inch thick board to at least get two 1/4" thick boards out of them (with planing). Is this done? Is this safe? If it is done, how do you do it?

I figure maybe with the band saw and a really big jig that keeps the board perpendicular to the band saw base I could split the 7/8" down to 2 3/8", and then plane each of them down to 1/4". This seems theoretically doable, but I want to know if the theoretical translates into the the reasonable.

Best Answer

Theoretically, yes. Reasonably? That depends. You're describing what's termed "resawing", for obvious reasons. And you're absolutely correct on the basics: a properly tuned bandsaw with enough room for the width of the board you're resawing, the right blade, and typically the saw's fence (or a homemade jig) to keep the board properly on it's edge, at 90 degrees to the table.

So in practice, especially when you first start learning this skill, what happens a lot is that the blade will start cutting off to one side or the other. So you're constantly trying to steer the blade and the workpiece to bring the cut back to center. You end up turning one 1" board into 2 boards that range from 1/4" in some spots to 3/4" in other spots. Then you run these wavy-surfaced boards through the thickness planer a few times, and you end up with two 1/4" boards and a whole lot of sawdust.

If you're trying to build your skills, then I don't mean to discourage you. It's an important skill to have if you're gonna do some advanced projects (Google "bookmatching" for example). But if this is a one-off project for you, I'd recommend repurposing the already purchased wood and buying the actual thicknesses you need from a local hardwood dealer (i.e. not HD or Lowe's). Or as another response above mentioned, you could at least thickness plane this wood down and use it for your 1/2" needs. Good luck!