Wood – Plywood underlayment over plywood subfloor – how to secure

hardwood-floorsubfloorunderlayment

I am taking up carpet & particle board and putting a new layer of 1/2" plywood underlayment over the plywood subfloor prior to installing 3/4" hardwood (nailed down). I know I should orient the underlayment opposite of the subfloor's direction and that I should glue the underlayment to the subfloor (believe me, I will never reverse this install as long as I am in this house, so I am not worried about gluing it down). That said, I have also read that I should not screw the underlayment into the joists, but this seems mostly to come into play when folks are talking about installing tile. I am planning on using 1-3/4" subfloor screws to attach the underlayment to the subfloor. Do I really need to be careful about not hitting the joists with the screws? I am planning on 6" spacing on the edges and 8" spacing in the field. Also, should there be a gap between the underlayment plywood butt joints? Thanks.

Best Answer

First, I'd counter your plans to orient the second layer perpendicular to the subfloor. Plywood and OSB have a strength axis that should run across the joists. Instead of turning the top layer, simply stagger its joints with respect to those of the subfloor. Start with a ripped half sheet and stagger the butt joint by two joists.

I've never heard the advice you mention about avoiding joists with underlayment fasteners. It's probably not critical to run screws into joists, but there are a couple reasons why you would.

  1. Running through between the joists creates some possibility that you'll hit something underneath that shouldn't have holes in it. Using 1-3/4" screws it's not likely to be a problem, but it is possible.

  2. You may find your screws stripping at the threads before the heads are completely sunk. They should be at or below flush, and that takes quite a bit of pull from the threads.

I wouldn't worry about gapping butt joints with plywood. It's stable enough that it shouldn't be a problem unless you happen to be installing very dry wood in a very humid environment. OSB is usually undersized to allow for swelling, but not plywood.