I have just built my tool to taper/miter wood on my tablesaw – I am making a library table and need to taper the legs. The tool works beautifully, BUT, when I get to almost the end, the piece I am tapering, lifts up and doesn't cut right. What can I do to avoid this if I do NOT have someone on the other end to hold the wood flat???
Wood – tapering/mitering table legs on a table saw without someone helping
woodworking
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Sorry, but I think you may be looking for trouble here. I'm a bit of a perfectionist in my own work, and you may well be willing to accept something more rustic than I'd tolerate. Even so, there are things you will want to do.
This will take some skill to do well, and a lot of time to season that top, and some luck to hope that it does not warp and split too badly. A thick piece of wood will take time to dry until you can be confident that it has stopped moving around. I'd want to give it a year at least, and in a place where both sides will have equal opportunity to lose their moisture at the same rate. Otherwise it will warp or split. Find a spot to store the wood that will avoid it warping under its own weight. For example, if you just stand it against the wall in your garage for a year, next year you will find it bowed under its weight. Worse is if you put it on a pair of sawhorses, as then the bow will be serious. So you might want to store it in a spot where it is supported by wooden stickers every foot to let air in. I might even add stickers on top, then weights on them to try to keep it flat.
And slow drying can be better than a fast dry. So, for example, suppose you put a fan next to the wood, hoping to dry it quickly? A bad idea! This will draw out the moisture near the surface of the wood quickly, but leave the center wet. Splits and checks will form before you can blink an eye. As a wood turner, I've learned to coat the surface of a partially turned bowl completely with wax, letting it dry very slowly over the course of a year. Then you finish turn the warped bowl next year if it has not split or warped too badly.
Dealing with wet wood fresh from a tree is very different from working with wood from a lumber yard, where they were able to dry the wood in stacks in a controlled process. Then you get to select only the wood that is not warped anyway.
Drying the wood can be helped in several ways. First, there are waxy coatings specifically designed to coat things like endgrain. Woodturners use them a lot. This will indeed help reduce end checks. The idea is to prevent the end grain from drying more quickly than the rest of the board, which would then cause end checks.
Another product is also useful, pentacryl. Again, it is available from wood turners supply houses. The idea is it gets into the cells of the wood and keeps them stable in size. It won't be cheap, as you need to completely soak the wood with it. I recall reading that some turners will actually dunk a bowl into a tank of the solution, letting it be completely absorbed into the wood. But it does seem to work from what I've read. (I've never used it though.)
Once it has dried (a moisture meter is a useful tool to test that) then you will need to flatten the top. Some of the tables you see of this kind are made by individuals with access to huge pieces of woodworking equipment, able to flatten very wide boards. If not, then you will use a hand plane and need a good eye for flatness. A long jointer plane is nice for that. (You can buy planes in antique stores, and they are surprisingly inexpensive.) Again, it depends on how the wood has moved after cutting to know what you will need to do.
There are also tricks with dovetailed keys that one can do to deal with any splits, preventing the splits from going any further. In fact, if done artfully, these can be very pretty, the mark of a skilled woodworker at work.
As for the legs, personally, I like the look of a set of wooden trestle table legs. The nice thing here is it actually decreases the probability of the top warping at the corners being a problem. If you have a top held up by posts at the 4 corners, then any warping will be magnified.
Next, consider what you will do at the bark edge if you were planning on leaving it natural. Removing the bark is best, especially since this is where beetles thrive. Ash borers will vacate once the tree is dead, but there are also powder post beetles to consider. Don't bring them inside your house.
Finally, consider how you will finish the top. A thick slab like this should probably have the same finish on top as the bottom, as otherwise you will again have warping issues. Water will enter the pores of the wood, causing it to swell with changes in humidity. (One humid day will not matter. But seasonal changes will cause problems.) A thick top that is sealed on one side will be an issue.
So while I don't want to completely dissuade you on this table, I'd also suggest you do some research into the idea. And don't expect that you will have something to use next week.
It sounds like you have a very sensible and thorough approach to the project. Just a few suggestions:
Saw Blade
Most blades that come with table and miter saws are fairly low end. If you are cutting plywood for finish carpentry, you want a high tooth count blade for smooth cuts. Check out one of the blade manufacturers for the range and you will find some recommended for this type of work. The cost is worth it and it will last through many more projects.
Angle cuts
This is where your cut-twice idea is a good idea. You are just trying to replicate a given angle. Measure the angles either with a protractor, or, if the piece being matched is an angle cut across a short dimension (rather than a long bevel) lay it up against the angled saw blade to check.
Use scrap wood to make a try cut angle based on your best estimate. If it is off, adjust the blade or angle guide slightly and try again. When you have the exact angle, cut the good wood.
If you need to make an angle cut on a wide board on the table saw, consider an adjustable taper guide that runs along the fence.
Materials
It wasn't clear to me whether you were going to make the face frames out of pine or just make mock ups and then use oak. For the actual frames, use oak. It is both more rigid and much less prone to seasonal change. All woods shrink and swell somewhat, even when well sealed, but softwoods much more so. You could find shifting of doors and binding drawers if you use a wood that changes much.
Cutting on/next to marking lines
It doesn't matter. What does matter is consistency. You need to know where your mark is in relation to the exact measurement, and cut accordingly. And do the same thing every time.
For example, if you measure a board using a rigid rule, and you mark with a pencil, you can have the far edge of the pencil line at the exact distance. The thickness of the line is within the length you want. Then make a line across the board using a square at the exact spot. Many woodworkers use a scribing tool instead of a pencil to get a finer marking. In this case, you would cut leaving the line behind, since it was within the length you wanted.
Also realize that when your finished cabinet meets other surfaces, such as the wall, it will almost never be an exact fit, due to slight irregularities in angle and levelness of the wall. This is where trim strips come in. While there is a technique for scribing an exact contour to fit a cabinet to a wall, that is a bit more challenging. Unless you are going to do that type of trimming, leaving a cabinet a hair shallow or short is much better than too deep or too high. Shims and trim work wonders.
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Best Answer
It's hard to say knowing nothing about your current setup, but it's common to keep your workpiece longer than needed during difficult cuts like that, and then trim the piece to length, eliminating the imperfect segment.
Otherwise, the right set of push sticks should make the job safer and easier.