Wood – Why mate two boards instead of using one thicker board

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I need to build a footbridge across a creek and, due to soft and low land around it, will need a long span crossing the creek. I found this tutorial by Ron Hazelton where he makes a bridge with a 12' span with two beams supporting it, with supports only at the ends.

Each beam is made up of two 2×6 boards mated together with construction adhesive and bolts every 2'. This creates a single 4×6 beam.

Is there a reason for doing this with two 2x6x12 pieces instead of a single 4x6x12 board? Would it be as strong (or stronger) if I did the same with a 4x6x12?

Best Answer

It has to do more with the quality of the the 2x6s vs the 4x6. A 4x6 x 12 board would have to be clear all the way through, with no cracks or knots. Most softwood logs won't produce this board, and if it cracks, it is likely to break more easily vs the 2x6.

On the other hand, drilling a bunch of holes in a 2x6 does it no favors, though because the two boards are tied together, weak spots in one board are often compensated by its partner.

So, if you could find a really good 4x6, go with it, but otherwise use the 2x6. In most cases, the 4x6 will be more expensive due to its rarity.

In colonial times, they would have gone with the 4x6, as they had lots of hardwood timber and each individual cut took a long time.